Forum Discussion

SkullAndSquirre's avatar
Jul 08, 2015

Wiring Solar closer to 12v fuse panel vs. directly to batts?

Hi guys, I need some expert opinions. I'm installing 2 100w solar panels this weekend. The air vent I would like to use to drop the solar panel wires terminates just above the 12v fuse panel. ..It seems like I could just splice into the wires coming off the batteries there rather than run an additional 20 feet directly to the battery terminals.

..or am I missing something?

There must be a pic of the wiring setup I am thinking about trying, I just don't know which terms to use to search for them.

Thanks for your help?

17 Replies

  • It's a 20 ft run to the batteries ..
    Okay that means the converter wiring has a 20 ft or more run to the batteries

    What size is the wire?
    Is it bigger than what you bought?
    Is it 6 gauge our is it 10 gauge ?
    What size did you buy for this run?

    Once the wire leaves the controller, it's at charging voltage, the longer the wire the more voltage drop, the smaller the wire the more voltage drop
    In 99% of the time, there is loses that could have been avoided,
    10 gauge wire is rated for 30 amps at 120v
    But at 14v charging it will have too much voltage drop, and the batteries will rarely reach full charge..they will if the camper is not used for several weeks, but they won't when the camper is being used
    Voltage drop means slower charging
  • I used bus bars to connect the solar controller, the converter, and the inverter to my batteries. Here's a picture of my DIY bus bar:



    There are also commercial products that will do this type of connection/distribution.

    You want to make sure that the wire size that leads from your batteries to your solar controller is large enough so that you are not losing too much voltage. The calculation for wire size revolves around amount of power and distance. Personally, I don't use any wire gauge smaller than 4 AWG to connect batteries. I paid good money for my solar system. There's no reason to throw away the power harvested by using too small of a wire. The alternative to spending $30 on wire upgrade is to lose harvested power continually, forever.

    Voltage drop calculator
  • Go to Handy Bob's solar blog everything you need to now in one spot!!
    https://handybobsolar.wordpress.com/
  • As stated, you need a controller; I wired mine directly to the batteries.

    In my instance, I can isolate the batteries from the TT (using the cut-off switch) and still have the solar panels charging the batteries (or keeping them topped up during storage).

    Gerry
  • 200 watts is about max for this. I do hope the wire to the battery is #6 or better.
    What controller?
  • Seems to me you need a controller.

    Panel wiring to controller & controller to batteries. The controller needs to be as close as possible to the batteries.

    The Solar Guru's will be along shortly.

About DIY Maintenance

RV projects you can tackle on your own with a few friendly pointers.4,378 PostsLatest Activity: Jul 20, 2025