FIRE_UP
Nov 14, 2014Explorer
Exhaust wrapping, DP owners, take a look.
Gents,
This may not be for everyone here but, if you're a Diesel Pusher owner and, have some of your exhaust pipe that is factory wrapped with fiberglass, just after it leaves the turbo, this is aimed at you. Our coach, an '04 Itasca Horizon 36GD with the C-7 330 HP CAT, is 10 years old and, has 54,000 miles on the clock. The section of exhaust pipe in question, is just south of the turbo and, is coupled to a flexible section, right in front of the trans bell housing.
The factory fiberglass wrapping/heat protection, has given up the ghost and, was falling down as we pulled into home, from our last trip. So, I decided to do the re-wrap myself. I found a 4"x50' roll of Fiberglass Exhaust Wrap on ebay. The price was real reasonable. Now, based on the position of that section of e-pipe, wrapping it while in place was not feasible.
So, I decided to remove it. Well, as any of you that have done work on exhaust systems know, clamps, bolts, nuts, etc. can get seriously rusted and locked in place. Long story short, most came off ok but one. It was the V-band clamp that held the pipe to the turbo. The main bolt on that clamp broke. Oh well, no biggie. A new one could be had locally for about $27.00 plus tax.
But, I've got a bunch of welding stuff hanging around, just waiting to be used. So, I bought a new bolt, cut it off to length, cut the broken one to length, chamfered the ends of each, mated them up and, welded them together. Done. Good as new.
Then, I wrapped the pipe in question with the new 4" fiberglass wrap. I used stainless steel, 4" hose clamps to hold it all in place. It took one person to dismantle the system for re-wrapping but, it took the DW and I to re-install it.
Anyway, the project is all done. For those of you that have a section of pipe like the one in the picture, and, your fiberglass wrap is in sad condition, the project is not very hard. Only getting the clamps off is the hard part, depending on their condition. Hope this info helps some.
Scott

This may not be for everyone here but, if you're a Diesel Pusher owner and, have some of your exhaust pipe that is factory wrapped with fiberglass, just after it leaves the turbo, this is aimed at you. Our coach, an '04 Itasca Horizon 36GD with the C-7 330 HP CAT, is 10 years old and, has 54,000 miles on the clock. The section of exhaust pipe in question, is just south of the turbo and, is coupled to a flexible section, right in front of the trans bell housing.
The factory fiberglass wrapping/heat protection, has given up the ghost and, was falling down as we pulled into home, from our last trip. So, I decided to do the re-wrap myself. I found a 4"x50' roll of Fiberglass Exhaust Wrap on ebay. The price was real reasonable. Now, based on the position of that section of e-pipe, wrapping it while in place was not feasible.
So, I decided to remove it. Well, as any of you that have done work on exhaust systems know, clamps, bolts, nuts, etc. can get seriously rusted and locked in place. Long story short, most came off ok but one. It was the V-band clamp that held the pipe to the turbo. The main bolt on that clamp broke. Oh well, no biggie. A new one could be had locally for about $27.00 plus tax.
But, I've got a bunch of welding stuff hanging around, just waiting to be used. So, I bought a new bolt, cut it off to length, cut the broken one to length, chamfered the ends of each, mated them up and, welded them together. Done. Good as new.
Then, I wrapped the pipe in question with the new 4" fiberglass wrap. I used stainless steel, 4" hose clamps to hold it all in place. It took one person to dismantle the system for re-wrapping but, it took the DW and I to re-install it.
Anyway, the project is all done. For those of you that have a section of pipe like the one in the picture, and, your fiberglass wrap is in sad condition, the project is not very hard. Only getting the clamps off is the hard part, depending on their condition. Hope this info helps some.
Scott
