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Kenmartin1's avatar
Kenmartin1
Explorer
Oct 28, 2014

Furnace sail switch

I have a 96 thor residency 36' motorhome that has been sitting for a few years. Has front and rear furnaces, ignition style atwoods. Upon starting, both furnaces fan's run strong, but wouldn't light. I bypassed the sail switch and both furnaces operate properly. I removed a sail switch and tested it for continuity, and it works! My fans seem to be blowing strong out of all floor vents... Do these switches get stiff or stuck when old???

One other question: I can find a power transfer switch, or converter, if anyone knows where they may be hidden. Thanks, Ken
  • Four volts in an hour would be a massive draw. I highly suspect you have sick batteries.
  • I tracked down the power draw by placing the meter between the battery ground wire and its post, to measure the draw. Then followed power wires back from the battery. Everywhere power split, I removed each wire until the power draw was gone. I have a box of relays on my engine compartment, and by disconnecting one wire there, the power draw is gone. Now I have to figure out where that wire goes...however, everything on the coach seems to work! Ken
  • Kenmartin1 wrote:
    I have a 96 thor residency 36' motorhome that has been sitting for a few years. Has front and rear furnaces, ignition style atwoods. Upon starting, both furnaces fan's run strong, but wouldn't light. I bypassed the sail switch and both furnaces operate properly. I removed a sail switch and tested it for continuity, and it works! My fans seem to be blowing strong out of all floor vents... Do these switches get stiff or stuck when old???

    Thanks, Ken

    Sail switches are basically a sensitive microswitch. They do become "flakey" or intermittent before failing completely. A continuity test may indicate they are good, but that isn't the best test. The contacts inside the switch become corroded or dirty, and when operated by hand they will often test good. Using a DMM on a low-ohms scale, you will likely see the resistance of the switch bouncing around from a few ohms to several hundred ohms. If the furnace works fine with the switch bypassed, then replace it.
  • I've repaired several furnace issues over the years where the failure was caused by kitchen grease buildup on the sail switch blade. The sticky grease and dirt buildup made the blade enough heavier that the sail switch either didn't operate at all, or only operated when the fan spun up higher at peak voltage from the converter. A common complaint in that situation was that the furnace worked okay on shorepower, but not on battery power.
  • Thanks for the answer to my question on pb! jhilley. I thought about electrical contact cleaner.
    Never heard of pb.