Forum Discussion

BruceMc's avatar
BruceMc
Explorer III
Feb 06, 2016

Grillin'...

We purchased a new 2016 Sunseeker last fall, and I've been busy with various projects.

I had ordered myself a few Christmas presents, one was a new billet grill insert.

Here's the Sunseeker just after we brought it home. It needed something to spruce up the grill:



I spent yesterday afternoon and this morning on installing the inserts - here's the finished grill:



One thing that's always bugged me about many vehicles is the hardware behind the grill is the wrong color - body panels, AC condensers, braces, etc. The AC condenser in the Express was no different:



Using a very light coat of flat black paint, I sprayed just enough to darken the bright bits:



Then installed the grill, markers and headlights. Here's the finished product:





It is a vanity item... purely for appearance. But hey, it's not often you buy a brand new motorhome & get to add a few accents!

I purchased the insert from Amazon; it required a lot of work to get it to look right.
While the billets were well made, the welded in aluminum nuts had powder coat paint in them; I used a tab to clear the threads.
Next, the provided studs were inconsistent, and a bit beat up. They are 2.5cm lengths (1"ish) of 5mm threaded rod, with a slot in one end to help thread them into the mounting holes. I ran a tap over the whole lot as the end with the slot would bind the nuts.
Next, I used additional nuts to bind the rods into the mounting points, and used lock-tite to secure & provide a bit of corrosion resistance.
Once the studs were mounted, I mounted the lower unit without difficulty. It looked good, save a spot where the nobbies on the grill were pushing the bars up & down.
The upper unit was terrible. It had too much curve for the grill, and had to be pulled in with a lot of pressure to get the nuts to start. Also, the curve was incorrect - it was straight, but it needed a bit of a smile type curve. I worked on the unit for quite a while to re curve it in both directions but it still wouldn't mount correctly. I took my dremel tool & cut the nubs off, then using a course, file, cleaned it up & finished flattening the surface. After cleaning the edges, I was finally able to mount the upper unit & make it look good.

I would have preferred to purchase a replacement GMC grill & had a billet filler that didn't have a cut-out for the GMC logo, but those are difficult to come by. Better yet, if they made a billet that replaced the entire grill - that would be the ticket. (It's only money....)

6 Replies

  • I knew the title was ambiguous - both cooking and vehicle grill are interesting topics!

    Hi Wayne - Yep, I'm already a member of Forest River Forums - I posted this same article in the Sunseeker category. I read & participate in both the Sunseeker and Forester sub-forums.

    Thanks!
  • Great job!!

    If you have not joined the Forest River Forum, I would suggest that you do so at this LINK

    Although the general forum covers all types of RV's, there are specific sub-forums for the Sunseeker and it's sister, the Forester, RV's. Many threads involving improvements, changes, etc., to our basic models.

    One of the best things about this forum is that several Forest River employees monitor the forum and can answer questions, tell you who to contact, etc.
  • Many many trips, we had Found On Roadside Dead... the Ford is sold so I don't have to deal with it any longer.

    Correct, a new set of bolt-on wheel liners is on my list!
  • Looking good! One the first things I did 4 years ago,makes it look so much better and far out shines that truck next to yours :B


    Now it is time to get rid of those ugly hubcaps
  • Looks good but not nearly as good as that Ford parked next to it in the first picture. :)