Thermoguy wrote:
Dielectric grease has been the best fix, but not always.
NO, wrong application for dielectric grease.Dielectric grease is a Silicone grease made of liquid Silicon and a thickener.
Silicon IS a NON-CONDUCTIVE ELECTRICAL INSULATOR..
See
HEREHighlights from website link..
"Dielectric grease assists in preventing arcing between electrical parts.
Dielectric grease is also known as tune-up grease. It is a silicone-based and non-conductive type of grease to protect electrical connectors from corrosion, moisture, and dirt.
It disrupts electric currents’ flow, thus making it ideal for sealing and lubricating rubber parts of electric connectors.
Ensure that the grease does not touch the path of electrical currents or where parts are connecting. This is because the grease is an insulator, and it disrupts the flow of currents. Therefore, it is recommended to use dielectric grease on surfaces of electrical parts where the currents are not passing.
When using dielectric grease for an automotive tune-up on a diesel or gasoline engine, start by applying a little grease at the end of a spark plug wire’s rubber boot and spread it only to cover the inside lip. This prevents high voltage electricity from flowing to the boot and leaking from the engine block. It also makes it less difficult to put the boot over the ceramic insulator. It creates a watertight seal around the spark plug, protecting the connection from dirt and water.
The other great use of dielectric grease is on gaskets of multi-pin connectors or rubber mating surfaces in the truck and automotive engines. In this application, it acts as a sealant and lubricant of the connector’s non-conductive mating surfaces. However, it is not advisable to use the grease on the connector’s actual electrical conductive contacts.
Cons of Dielectric Grease
Although dielectric grease is beneficial, it can also be detrimental when applied incorrectly. The grease is non-conductive; thus, when used incorrectly, it can prevent current flow. If you fail to clean the conductor’s contact points after applying the dielectric grease, the current will not pass through.
"There is special grease made specifically for electrical contacts, it is sold as OxGard or No-Alox which are designed to prevent corrosion from moisture. Those types of grease you only apply to the contact surfaces as it does allow for electrical conduction but seals moisture which causes corrosion of the contacts away from the contact surfaces. These greases were developed to help allow Aluminum to copper wiring interfaces to coexist..
BUT, to make this work properly, the contacts surfaces must be 100% corrosion free which means you must use some elbow grease, muscle and sandpaper to shine the contact surfaces clean of any corrosion.