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Groover's avatar
Groover
Explorer II
Apr 27, 2016

Electric brake effectiveness

I recently purchased a new bumper pull trailer with two 7K axles under it and load it to about 12,000lbs. I am pulling it with an equally new Ford truck with max trailer tow and brake controller. While the brakes on the trailer definitely do something it does not seem like nearly enough. To test the effectiveness of the brakes I made sure that the break-away battery was fully charged, pull the pin and then pulled the trailer with my 5,600lb truck on gravel. I then put the pin back in and repeated the experiment with the brake controller maxed out. I got about the same results both times: the truck struggled but did pull the trailer and the trailer brakes did not lock up. This tells me that the braking effort of the two 7K axles combined was less than 5,000lbs. That would explain why it takes a long time to stop. Since the brakes were made by Dexter I called them and they told me that it was normal for new trailer brakes to have as little as 25% effectiveness and that as many as 30 hard stops and an adjustment were needed to wear them in before they work at full potential. Has anyone else ever heard of a similar situation?

For some background info: I am getting 11.3V in the braking circuit at the trailer tongue which drops to 10.3V at the rear axle. Each axle draws 6amps. Dexter recommends 10.5V at the rear axle so I am not far off the mark. I am planning to improve the wiring by pulling a second wire to reduce voltage drop but that is not really the question I have. I am wondering about having to do an extensive break-in and brake adjustment before they work properly. The trailer company seems to be way out of their element on this sublject.

25 Replies

  • I took my 7,000 lb. axles off my brand new trailer and put hydraulic disc brakes on. The drum brakes already had grease leaking into them. I would take the drums off and check yours. This was with me just pulling the trailer home from the dealer and whatever was on it from transporting to the dealer from the manufacturer. FYI, the brake conversion was the best $1,500'ish I've ever spent on the trailer.
  • .... normal for new trailer brakes to have as little as 25% effectiveness and that as many as 30 hard stops and an adjustment were needed to wear them in before they work at full potential.



    Correct....normal for new electric brakes

    Per Dexter Electric Brake Manual.....pg. 11

    Before any synchronization adjustments are made, your trailer
    brakes should be burnished-in by applying the brakes 20-30
    times with approximately a 20 m.p.h. decrease in speed, e.g. 40
    m.p.h. to 20 m.p.h. Allow ample time for brakes to cool between
    application. This allows the brake shoes and magnets to slightly
    “wear-in” to the drum surfaces.



    Dexter Manual
    Good info pgs....11, 12, 13 on break in and adjustments
  • I know on my Lippert axles/brakes, they also say there is a break in period.

    Jim
  • We changed the axles under our 16 k carriage from 7k dexter 12x2" brakes to 8k 12 1/4" x 3 3/8 forward self adjusting brakes, changed up the controller to a prodigy p3 from a p2, no noticeable difference.
    Voltage and amps were good, right on spec. both axle set ups.
    Put in larger magnets( dexter option) Now it stops, drag the truck!
  • All of mine would lock up. Including brand new parts I installed myself with zero miles.

    Check adjustment and for grease contamination.

    Good luck.

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