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tsalmon's avatar
tsalmon
Explorer
Aug 17, 2016

Ford Expedition - upgrade standard to heavy duty tow package

I have a '06 Expedition XLT 5.4 4x4 with a 3.73 gear ratio and a 4-speed transmission but it has the standard tow package (rated to tow up to 6000 lbs). I'm currently towing a 23 Trail Lite camper and it pulls it very easily. I'm looking to upgrade the camper to something bigger. So, I'm looking to upgrade the Expedition to the heavy duty tow package if possible so I can safely tow a camper in the 6000-7800 lb GVWR range. I have already upgraded to the 7-pin connector and have the brake controller installed so that part is done. I have called Ford and found there is also a heavy duty tranny cooler that I should get ($190+install) and possibly a heavy-duty radiator too. The Ford parts guy told me I would probably be OK with not getting the heavy-duty radiator (as long as I don't go up into the mountains) as long as I get the tranny cooler installed (does that sound OK?). I also have the class III hitch receiver instead of the class IV. The sticker on the hitch receiver says it can tow up to 8950 as long as it has a weight distribution hitch (which I already have). Is the class III hitch going to be OK as long as I have the WDH? The Ford guy said everything else between the '06 with and without the heavy duty tow package is the same (springs, struts, brakes, rotors, etc. are the same with both). Has anyone done this type of upgrade to the tow package that could help with putting my mind at ease that this is going to be safe to pull a camper in that 6000-7800 GVWR range? Is there anything else I need to do?

13 Replies

  • While you are at it, I would recommend an aluminum radiator instead of a factory heavy duty and then no worries where ever you want to go.
  • Yes, that's a good point. Looks like TW is 600 lb without WDH and 895 lb with so that's correct, I can only do 895 lb here and this may be the biggest limitation. Any idea what is an average weight of a WDH? What are your thoughts on the rest of the specs/add-ons related to my wanting to upgrade the tow capacity?
  • If I recall correctly, the receiver TW is limited to ~900 lbs. A 6000 lbs camper would have a TW of 720-900 lbs (12-15 percent), and then you have to add the WDH into that. A 7800 lbs trailer would be over.

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