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Mike_Schriber's avatar
Jun 24, 2017

2006 Damon (Ford F53) differential fluid change madness

I'm feeling rather put out at the moment...

I just drained and refilled the rear axle on my 2006 F53 chassis Damon Daybreak. The specifications say it's a Dana 135 and to change the gear oil at 50,000 miles. It also calls out the capacity at 12 quarts. Since I'm about to hit 60,000 miles and head out on a trip I decided that I should get off my rear (no pun intended) and get this done.

First surprise is that the gear oil I drained is red. I've never seen red gear oil before and this should be the factory fill. It looks totally clean but it also looks like ATF which is kinda freaking me out.

Second surprise is that 12 quarts sure didn't come out of there. It's a lot less. So, I go to refill with Valvoline synthetic 75W-140. It takes a bit less than six quarts then overflows out the fill plug. Now I'm really getting annoyed.

So, I look over the axle and after I clean off some grease I find a label that says Ford S110. Woah! What? That's a totally different axle than is called out in the specs and the manual. In fact, I haven't found any F53 manuals that call out the S110 until many model years after mine was manufactured.

I have no idea if the maintenance schedule for the S110 calls for changing the rear axle lube every 50,000 miles or not but I'm way past that point. The question now is if it's okay to have a mix of the new gear oil and whatever the red gear oil that was in there? I see a number of different capacities for the S110 from 6.6 quarts up to 8 quarts. I figure I have about 5.5 quarts of new gear oil in there and the rest will likely be the old stuff that didn't drain out.

Any thoughts?
  • An ice age and three-quarters ago, I used to rebuild Fuller (Road Ranger) transmissions and auxiliaries. The factory insisted on using 50 weight mineral oil and nothing else. Why? The tight tolerance bearings. The counter-shaft ball bearings would gall and seize if 90-weight was substituted.

    This left me very leery of migrating away from OEM recommended lubricants in the drive train, unless without question 90 weight GL5 gear oil was factory specified.

    The dealer parts department or service manager would be the most reliable source of information for you.

    As an aside, I got totally different answers as to the correct fluid for my MoPar automatic transmission from four aftermarket sources. None of them happened to agree with the original factory agency service department.

    A different colored and consistency lubricant would definitely raise my eyebrows. With a component as expensive and as hard to fix as what you are dealing with I would put forth effort to ensure whatever I did would not cause failure.

    PS: Mopar says the ATF4 fluid in my transmission is not "vital" but firmly suggests transmission life can be markedly prolonged by using it and nothing else.
  • autozone website says that the Valvoline full synthetic is for an F53

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