lenr wrote:
Non-DEF systems also have to run richer fuel mixture. Going to DEF NOx reduction saves more fuel $ than it costs DEF $. One by one you see manufacturers switching from EGR/Rich fuel to DEF.
There is no fuel mixture in diesel, running rich or not. It is not a stoychiometric motor requiring a fuel to air mixture ratio. It pumps more Oxygen and air into the motor, unrestricted or throttled, regardless of amount of fuel injected. To confirm this, you can coast in gear, slowing down, and note on a Scan Gauge 2 that your MPG goes to infinity. Also, you will hear no pinging or ignition until the motor gets within 200 rpm above idle rate, then it will start fueling again.
Nox is a byproduct of high combustion temperature and high oxygen content. Recirculating exhaust into the intake limits the amount of free oxygen, it's bonded to carbon in the form of carbon monoxide. That helps control the formation of more Nox. The other trick to control the combustion temperature is timing of the injection. Non SCR treated engines require retarded timing, thereby decreasing efficiency in the tune in the black box, and higher fuel consumption.
By going to a SCR system to treat the Nox in the exhaust system, more advanced injection timing that is far more efficient can be used, decreasing fuel consumption rates and increasing MPG. One need only look at a non SCR VW Jetta 2.0 TDI diesels MPG, and compare it to a SCR DEF bluetek tuned VW Passat 2.0 TDI, which weighs more, and has a wider stance and higher CD, yet gets better MPG, about 8%, and it weighs more also, at 3450 #'s