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HiTech's avatar
HiTech
Explorer
May 18, 2013

It works! Manual MPPT controller v2.0

Well this $10 shipped DC-DC buck converter lets me find the maximum power point from one solar panel as it charges a battery.

The panel output in morning light varied from 39 watts at the panel voltage up to just over 44 watts at just under 16 V from the panel at 85 degrees outside. The single control on the device is supposed to vary the output voltage, but the battery far overpowers its ability to do that so instead it pulls down the voltage on the panels at the input as you try to increase the output voltage.

It is silly, impractical, and even at the max power point it may yet be less efficient than panel direct or PWM. But it DOES let me determine real world max power point of one of my Unisolars under various conditions as I had hoped, and I can use it to see if eventually investing in a real MPPT controller is worthwhile for me with my actual setup, because I can measure the real performance differences under real world conditions.

I know it's not supposed to work, but it does.

Woot!

Jim

4 Replies

  • Ok 4.67 amps at the battery now not even adjusting for max power point, just leaving it at the old one. The system seems to be dropping about 4 watts through the DC-DC converter. But I have not measured loss through the PWM controller yet. I assume there has to be a little something compared to panel direct that offsets some of the DC-DC conversion losses.

    Jim
  • Ok got it set up a little better. I have a 250w draw at the battery to keep the battery voltage steady as I vary the output pot. I put my watts up meter at the input to the battery so i could see real watts in and a turnigy at the input to the buck converter.

    With the current sun I am getting 46.2 w in panel direct with a battery voltage of 11.77v. Maximizing power from the panel by finding the max power point at this moment of 14.9v I am getting 52.5w at the battery after DC-DC conversion losses. Not a big power difference but more than 10% real world gain right at the battery, and at a medium state of charge rather than fully discharged.

    95 degrees out in the sun with a very thin haze/whitish blue sky (fair amount of moisture in the air but no clouds as such).

    A little more playing and I got a peak of 4.57a at the battery from nominal 4.1 NOCT (800 w/m2 - most I have noticed is just under 4.1a that I can recall) Isc 12v panel. I think I'm sold. 5.1 is theoretical Isc at 1000 w/m2 but I have not seen close to that.

    Jim

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