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2oldman's avatar
2oldman
Explorer II
Jan 23, 2017

Li batteries at 48vdc

After much deliberation and questions, I'll likely be purchasing the 48v Lithium battery pack instead of 4-12v. I liked the idea of 12v batteries for weight and ease of handling, but the possible cell-balancing issues are a deal-breaker. Looks like the 48v pack will be around 130lb. I'll just have to find a couple guys to get it in there. Once in, it shouldn't ever have to come out... at least not in my lifetime.

According to the techs at Relion, cell balancing issues can occur if discharged below 80%. And if I only went with 100a of total capacity, that's a possibility.

Relion company is redesigning their 48v 150ah pack (which I think would be more than sufficient), so I'll be waiting to see what they come up with.

342 Replies

  • I can understand if it were parallel. But series each cell is "alone". Perhaps their system doesn't have sensors on each cell for doing the balancing?
  • OK I figured if they were used in parallel they would periodically be at exactly the same voltage.
    I am not excited about the large heavy metal containers.
  • time2roll wrote:
    Apparently parallel is better than series if using separate batteries.
    From Relion tech:

    All of our batteries have balancing internal to each battery. When you connect multiple batteries in series or parallel they cannot balance as a “group”. The 24V will give you the same possible balancing issues.

    Looks like problems either way.
  • time2roll wrote:
    Yes I see. Not going to work with 48v solar as the primary charge.
    Appears so, which is why I was asking (in another thread) about running separate wires to the 4 batteries from the Solar controller. Somehow that doesn't seem like a great idea.
  • Yes I see. Not going to work with 48v solar as the primary charge.
    Apparently parallel is better than series if using separate batteries.
  • pianotuna wrote:
    2oldman,

    Was the issue due to connecting 4 12's in series? I don't understand why that would make any difference if the cell count is the same.


    And I have to ask:
    What is it that you have that actually requires 48 volts ??

    I hope you are happy with your decision but MOST folks settle on AGMs as the best bang for the buck. Long life plus MUCH less expensive than any variety of Li ones. And generally much easier maintenance too.....as in virtually none.
  • pianotuna wrote:
    2oldman,

    Was the issue due to connecting 4 12's in series? I don't understand why that would make any difference if the cell count is the same.
    It doesn't make sense to me either, but for now, I have to trust the expertise of the techs.

    I've been cautioned about this from two techs, that using 4 individual 12v batteries in series will result in cell imbalances which can essentially shut down the entire series string..especially if you drag them down to 80% DOD. In my case that's quite possible.

    This is also evident in the "48v" chargers I've seen, which are really 4 separate connections to each of 4 -12v batteries. So.. there must be something to this.
  • Is there a reason to avoid four 12 volt lithium in series?
    Or do the individual batteries get out of balance?
  • No first hand information on Relion battery packs but here are a couple of quick items in general about Lithium Ion battery pack.

    • Ingeneral, there are 2 types of Lithium Ion batteries
      1. lithium cobalt oxide, LiCoO2
      2. Lithium iron phosphate LiFePO4
    • LiFePO4 are "safer" but require different charging techniques
    • For best performance, Li-Ion packs should be balanced, but this requires batteries to have extra leads as well as skeptical charges


    These should last a LONG time !
  • 2oldman,

    Was the issue due to connecting 4 12's in series? I don't understand why that would make any difference if the cell count is the same.

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