Forum Discussion

MEXICOWANDERER's avatar
Aug 15, 2016

Megawatt Dissection & Notes

This is "Jim In Denver's" unit.

Circuit board fuse found to be "good"
One 330 uf cap has a domed top. My ESR tester located far far away.
Bridge rectifier tested good
Bi-polar transistors: One shorted. One open. 2-remaining tested questionable

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Quality of electrolytic caps could be better. Low ESR Panasonic caps will replace. Will try for 330v rather than 200 volt if they'll fit.

TI and ON both make same-case higher rated bi-polar transistors. I'll replace Q-1 for drill as well.

Heat sinking needs help. Thinner, better thermal rated sil-pad material. Silver instead of zinc-oxide thermal paste.

Fan vent as usual is a joke. Will chop out the slots and open things up and replace with a wire fan guard.

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Don't know how I managed to run out of solder-sucking braid. This is not the place to run out of anything.


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UNRELATED. Found 15-amp board fuse of 55 amp Whiffie blown. That's a lot of wattage. Unless some techhie forum member comes forth and says "Hey that's not unusual!" I am tempted to not waste 5-minutes of time troubleshooting the unit. The Schizophrenic Design is not worth repair. This is an older unit.