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KJINTF's avatar
KJINTF
Explorer
Jul 04, 2013

Potential Fire Hazard

Thought I would share an experience I encountered yesterday while on a service call.

The customer had a 2 year old 5th wheel and was complaining about the 12 Volt lamps burning up. Yes burning up! Upon arrival I see maybe as many as 10 or 12 cheap plastic lamp housings with dual 921 bulbs and integrated on/off rocker switches ALL of them showing severe heat related issues. Some with melted lens and some with a melted rocker switch each and everyone with discolored lamp sockets.

My first thoughts wow he was lucky to not have a fire.

Voltage at the lamps measured a constant 14.8 Volts. Found the battery disconnect switch was in the off position with the converter outputting a constant 14.8 Volts. Turned on the battery switch and watched the voltage drop to 13.2 after several minutes. Cleaned up the lamp sockets with some contact cleaner as best that could be done under the circumstances and STRONGLY suggested replacement of all the lamps with LEDs ASAP.

I wonder how many fires those cheap junk lamp assemblies have caused over the years.
  • I do not know if the converter is bad or not..……But I doubt it
    I do know it is not a quality device by any stretch of the imagination
    I asked the guy to measure the voltage the next day as in Today
    Might hear something this afternoon and might not
    Just hope he replaces those cheap lamps SOON
  • how do you know the converter isn't bad? The voltage could creep back up to 14.8 once the battery is fully charged?
  • Poor quality converter
    Could not even find a manufacturers name on it
    Actually never seen a converter do that before - none of the dozen or more I fixed in the past year or two ever did that

    Checked the specifications of the 921 bulbs
    1.4 amp at 12.8 VDC 17.9 watt
    Wonder how much more power they were dissipating at 14.8V?
    Enought to cause a fire for sure

    The guy lives full time in the rig
  • HiTech wrote:
    Why was the converter putting 14.8 v into no battery?

    Jim


    This is just a guess, of course, but obviously the converter was in the OMG-the-battery-needs-a-full-charge-it's-almost-dead mode. Sign of a good converter, IMHO, trying to do right by the battery that wasn't there.

    My concern is that the fixtures were being burned up by a mere 16% over-voltage. I agree that this is a sign of really cheap fixtures, and that the owner needs to immediately replace all the bulbs with LEDs, AND to remember to throw the battery disconnect switch and hook up that battery before using the RV in the spring. And most especially before dragging that rig down any road!
  • Why was the converter putting 14.8 v into no battery?

    Jim

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