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landyacht318's avatar
landyacht318
Explorer
Jun 28, 2014

Simple voltage limiter

I recently added a 180MM computer muffin fan to my intake window.

The fan, a silverstone FM181 which employs a variable speed 10k ohm potentiometer, has an operating voltage from 5v to 13.2v.

http://silverstonetek.com/product.php?pid=344&area=en

Well yesterday afternoon, I finally got it mounted, and I ran it all night very happy with its performance and effectiveness and no issues, but now that the sun is up and it is receiving voltages well over 13.2, the hub motor is getting extremely hot.

I have other fans which have sub 15v ranges that do not get hot, nor seem to have reduced lifespans, which is why I decided to employ this fan for this task outside its design parameters.

So what are my options to restrict charging voltages fed to this fan, yet not also handicap is maximum output when the sun is down, if possible. When I most need this fan, in summer, I have a solar surplus, so I am not too concerned about wasting electricity, I'd just prefer to allow it to goto full speed at night when no charging voltages are present.

I've gone to considerable effort to make a tight fitting 3 fan shroud for this fan( and 2 120mm fans) for maximum positive air displacement, so just going back to 3 noisier 120mm fans is not an option I wish to pursue. Unfortunately the few other 180mm fans available do not have a very high cfm rating, and that was a major consideration when acquiring this particular fan. It also is the biggest fan which can fit in my window without being restricted.

It also moves a good amount of air silently for only 0.05 amps on the lowest speed, which is one reason I wanted it.

If I lower the max speed then the hub cools down but is still pretty warm.

The 2 other fans share the same power source and fuse. I can add something inline like a diode or 2 to drop the voltage, but prefer something non bulky or just plain wasteful, if such an option exists.
  • If you are saying your battery voltage while charging gets up to 15.3
    volts, that is too high for the battery. :(
  • Does that mean if I have 15.3 input volts the lowest I can set it is 2 to 3 volts below this?

    I pretty much reach mid to high 14's by 11 AM each day, and will spend much time up around 15.3v till late afternoon. Daily. Its what this particular battery needs. Different topic.

    The wiring to the fans from the fuse block is about 6 feet of 12 awg to ~ 4 feet of 18 awg and about 10 inches of 22 awg from 18awg to the individual rocker switch back to each fan.

    The combined total maximum draw of the 3 fans is under 1.2 amps. Not sure about start up surge but the max individual fan draw is .45 amps.
  • It looks like it needs about 2-3 volts of headroom so it is probably a series regulator.

    You may be better off with an old school shunt regulator and only use it when equalizing the batteries.
  • Ok Ok,

    So perhaps I should do a little more research before asking a question.

    I found this neat device which will do as I wish, and no soldering required, and it has a voltmeter on it with a toggle for incoming and output voltage.

    Hopefully it is not junk.

    http://www.amazon.com/dp/B00BYTEHQO/ref=pe_385040_30332200_TE_item

    I Think I'll just use the other fans that are not so susceptible to higher voltages during the day until this device arrives.

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