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Lessmore's avatar
Lessmore
Explorer II
Jan 30, 2015

Aluminum repair more expensive than steel on vehicles

Interesting article.

The question of advantages/disadvantages regarding aluminum vehicle bodies is something that has been discussed previously.

After reading it, one concern that I have, was that if aluminum becomes the new material that most vehicles use, due to the need to reduce vehicle weight, in order to meet increasing federally mandated MPG requirements...can we expect an overall increase in personal insurance costs ?

On the other hand if aluminum does become the new material standard...industry wide...will aluminum repair technology evolve where new, cheaper, aluminum repair methods are developed ?

I don't know and I'm not sure anybody, including repair industry insiders, know at this point.

What are your thoughts ?

Aluminum more expensive to repair than steel on a vehicle

21 Replies

  • There's always economy of scale. Steel is cheap because of the massive scale in which it's produced. Last I checked (A long long time ago), the US is the world's top manufacturer of Aluminum. Maybe we'd see more mines start up to sell the material? Then as repairs become more common-place, they'd get cheaper. How much cheaper? I have no idea, but I'm sure there's something to be gained with economies of scale. Interesting statement by Ford though that they're concentrating their aluminum efforts only on the pickups, leaving the cars steel for now. Maybe there just isn't as much opportunity with cars given the advances of AHSS.