dodge guy wrote:
Yes it is true. Manufacturers do underrate the axles for that exact reason. If they rated them to the point where there could be a failure if maxed out, there would be failures of a lot of rear axles.
This is the answer. Just like anything else, the ratings are a compromise. You have an engineer that knows the true rating, you have a advertiser that wants the highest rating, and you have a lawyer/accountant who want the lowest rating to ensure the least failures possible.
If you left it to the advertiser, all trucks could pull 50K lbs!
If you left it to the attorney or accountant, your F350 would be rated to tow 2000 lbs.
If you left it to the engineer you would have some ding dong try to push the limits and sue when it broke prematurely.
Therein lies the compromise. The total weight rating is the lowest of all involved parts. Sure the manufacturer might rate the axle at 15K lbs... but that is the limit of the axle. Then you have to look at the brake ratings. Then you have to look at the wheel and tire ratings, then you have to look at the suspension ratings.
Then you have to consider the duty cycle. Ford isn't going to max out all their ratings and have a higher than acceptable failure rating. They want the Super Duty trucks to last for a long time... especially when they market them commercially.
I would guess that 20% margin of error is quite possibly true. But at the end of the day what matters is what you are registered for and what is safe. I have no doubt that these modern trucks are quite capable of towing to their max limits for a long time. Personally I wouldn't push the limits. I was over the limits of my Tundra with my new trailer. I could probably tow just fine for the next 5 years (until it was 10 years old and ready to be swapped out) and never have a failure or a problem. I didn't want to take that risk, especially with my bride and our 2 precious children in the truck.