Foam & Fiberglass Roof Rebuild
For months I have been rebuilding the roof and replacing the fabric on my pop up camper and I'm not very far along, probably because I'm not so sure of the best way to build. Hallmark in 91' sandwi...
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There's a material called Nidacore that is a honeycomb material with any skin combination or thickness you want(probably other brands too). It was about $90 per 4'x8'x2" sheet but haven't looked in several years. You usually can find it where there are boat yards and builders.
My brother used it to make his roof for a fly bridge on his boat. There's a blog online where a guy and his wife built there own TC out of it to go on a Toyota.
You might be able to use it with aluminum angle and not have to do any fiberglass work. It's some strong and light material so should work well for a popup roof. I belive it was 32# for a 4x8x2".
Good luck with the project.
My brother used it to make his roof for a fly bridge on his boat. There's a blog online where a guy and his wife built there own TC out of it to go on a Toyota.
You might be able to use it with aluminum angle and not have to do any fiberglass work. It's some strong and light material so should work well for a popup roof. I belive it was 32# for a 4x8x2".
Good luck with the project.
