Forum Discussion

Boatycall's avatar
Boatycall
Explorer
Apr 11, 2014

How to make your Water Heater adjustable for $8.97

First-- *** disclaimer ***
I am an electrical engineer. If you do not have COMPLETE confidence in your wiring ability, DO NOT DO THIS as you can cause serious damage to you, your TC, your insurance rates, and your liquor stash.

Also---if you have gas AND 110v heater elements, this won't work. You won't have room.

So, I got tired of my hot water not being adjustable for a variety of reasons. I had an old RealLite TC years ago with an old school mechanical water heater, and it had a real, adjustable thermostat.

This is a Suburban water heater, similar to what a lot of us have.



When you take off the thermostat cover, you see two thermostats connected together with a jumper wire. One is for your working temp of 130 degrees which is of course self-resetting, the other a manual-reset 180 degree safety in case the 130 degree fails.



Go to Home Depot and get thier LOWER SIDE home water heater thermostat. It fits like a glove beside the 2 existing thermostats.
**Note -- the fact that it is for 220v vs. 12v is irrelevant, it is a SPST switch, nothing more. It is more than sufficient to send the "time to light burner" signal to the computer/circuit board. This circuit carries no actual load, it is just an on/off sensor for the computer.



Pull the incoming wire off the 130 degree thermostat, wire it to the new one. Likewise, make a jumper wire to go to the other side of the 130 degree tstat. Slightly grind the tab on the other side of the 130tstat then solder (the grinding gives the solder something to stick to)



Solder on the jumper wire. Attaching it here retains the 180 degree safety in-line with the new tstat. DO NOT disconnect both red wires and run to the new thermostat. By doing so you bypass the safety.
  • wnjj wrote:
    If you wanted to do this without soldering I assume you could just connect to the blade terminal on the left. That would put the 180, 130 and variable all in series. It would also limit the hot side to 130 max which might be a good thing.

    Sure, you could run it as a third Tstat in line, just means you can't go any higher than 130. In my case, I wanted hotter because the incoming cold water is so cold, it makes showers pretty short.

    They make an OEM replacement of a fixed 140, you just unscrew the 180/130 tstats and put in a new set with 180/140. Runs about $26.

    But I still wanted just a plain ole adjustable knob.
  • I like this very well-explained mod so much that I posted a link to this thread at another Forum I frequent.

    And I like your warning-to-novices "Disclaimer" so much that I pasted that in over there, too! :B
  • wnjj's avatar
    wnjj
    Explorer II
    If you wanted to do this without soldering I assume you could just connect to the blade terminal on the left. That would put the 180, 130 and variable all in series. It would also limit the hot side to 130 max which might be a good thing.
  • AWESOME!! Thanks for sharing this Boatycall!
    Have you tried rotating the thermostat around 180ยบ? This would make the screw terminals closer to the Therm-O-Discs and might make wiring a little bit easier...
    BTW, this is exactly the same thermostat I use for my 120Vac and 12Vdc heating elements.
    Cheers
    -Mark
  • dadwolf2 wrote:
    Wow, I've wanted an adjustable thermostat on the water heater for years! Do you have a part # for the Home Depot thermostat or is it pretty straightforward which one to get? How is the new thermostat held in place?

    Looks like the thermostat is HD model# 15417 SKU# 258417


    Sorry, I should have put a clicky in for the TStat.

    Home Repo TStat

    Fitment--
    k, so you're going to think I'm a little nuts, but it fit SOOO close that all I did was run a couple screws against the top edge to compression-fit it.

    Also - to make it more accurate, I'm going to run down to Radio Shack and get some heat-conductive goo to put on the back of it. It shuts off about 15 degrees hotter than set right now.
  • Electric water heater tstats are pretty universal.

    Makes me glad I have an old-school mechanical tstat on my water heater. 2000 was probably one of the last years you could get something like that.

    I really like it because I can set the thermostat to its lowest setting and use straight hot water to shower.
  • Wow, I've wanted an adjustable thermostat on the water heater for years! Do you have a part # for the Home Depot thermostat or is it pretty straightforward which one to get? How is the new thermostat held in place?

    Looks like the thermostat is HD model# 15417 SKU# 258417