Oh boy. We're in a mess. Roof rebuild FAIL.
My parents gave us their pop up. The roof was completely rotted inside due to a leak. DH claimed he could rebuild it. He was able to get all of the rotted wood and foam out. What looked like success h...
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I could be wrong, but if when he cut the hole for the AC you could smell glue tells me that the contact cement hadn't dried yet. When I put new roof material on my fiver, I had bubbles and was sure I screwed up. When I told an rv repair guy he said not to worry as it was the glue outgassing and to wait a day or two and roll it. Sure enough when rolled it stayed in place. I hope this is true in your case.
