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otrfun's avatar
otrfun
Explorer II
Apr 01, 2016

Replace OEM Ram Brake Controller w/Aftermarket BC??

Very disappointed in the Ram OEM brake controller on my new 2016 3500 (build date 8/15). After reading all the threads complaining about the Ram OEM brake controller, I was so hoping my new '16 would be the exception . . . unfortunately, no-go.

When the breakaway switch is activated on most trailers it applies maximum current to each brake---typically 3.0-3.5a. Ideally, one should be able to obtain similar current using the truck's brake controller (OEM or aftermarket with the slide switch in the maximum position).

With the OEM brake controller on my '16 Ram 3500 set to "heavy electric" and the gain set to maximum (10) I only get 2.0a at each brake assembly. I get 3.3a with the trailer's breakaway switch activated. FWIW, I get slightly better current (2.3a) with the OEM brake controller set to "heavy electric with hydraulic". 2.0a - 2.3a is enough to feel the brakes working, but not nearly enough current for an emergency braking situation.

I got similar readings when I checked the OEM brake controller current on my BIL's Ram 2500. Some will say we both have bad grounds; however, when we hookup a truck to either of our trailers with an aftermarket brake controller we get the full 3++ amps. In my opinion it's not a ground problem.

For those that do have an OEM Ram brake controller that works "properly", it would be interesting to compare current readings. It's possible that some trailers only need ~2.0 amps to brake "properly". Unfortunately, others like myself need the full 3.0++ amps to brake properly in an emergency.

So, unless, there's something I'm missing in terms of adjusting the Ram OEM brake controller, or there's some kind of fix involving a flash update, it appears I'll be forced to install an aftermarket brake controller.

For those who have replaced their Ram OEM brake controller with an aftermarket brake controller, where is the brake controller pigtail/plug located? When replacing the OEM brake controller with an aftermarket, is there any kind of dealer flash required or is it simply plug and play?

Thanks.

114 Replies

  • I still need to bleed my RV brakes to eliminate any other problem. My brakes work no where as good as my 11HO RAM Dually towing my 36' MS. The controller was a MaxBrake. It worked GREAT.

    The brakes come on good but don't come on hard when needed. I am hoping I have air in my brake lines.

    If I have no improvement after bleeding I may look into the MaxBrake.


    Sounds like the factory controller works great from 12-14.
  • My 12 Ram 2500 had a goofy TBC from the get go. I had it replaced under warranty in the 1st 2 weeks. The dealer had to buy a special plug that they stick in the trucks 7 pin plug to see if the TBC was working right. Even the new one was goofy. So I bought a cheap Tekonsha Primus IQ. It works like it should. Brakes can lock up if the gains set to high.
    I know it's not the trailer brakes because on a previous TT with a different truck 10 F150)that had a built in TBC the TT brakes worked flawless. Then when I hooked up the Ram they didn't work as well. Also our current 5th wheel doesn't work as well either.
    I was at the dealer getting some stuff checked out on the Ram and they said they had a TBC re-flash that I hadn't had yet. So I got it done.
    Will be heading out this weekend for our 1st trip of the year. I will get a chance to try the re-flash.
    One thing I have noticed is that the Rams TBC seems to work a bit differently. I can't set it up like you normally would. However I have switched back and forth on occasion to try some ides. Anyway, when it's set on 5.5-6.5 gain on light electric and you slide the manual lever over it won't feel like you have much for braking. But if you're driving down the road and slam the brakes like you're in a panic stop they will lock up. So I don't know what type of braking parameters Ram is using, but they're not the same as Fords.
  • I'm researching right now and am considering ordering a truck without the IBC and just using a P3...

    Especially since these reports in the Ram and there have been several in the Tundra forums concerning the new IBC coming in the Tundra's...

    But if it's just the vehicle side connector that seems to be the problem then it may be worth taking a look at the connector and ensuring all the wires are actually making good contact with the 7 way RV connector. Should be just a few screws that hold the connectors down....if the darn thing isn't sealed and impossible to get into.

    Thanks!

    Jeremiah
  • I can't comment on the amount of amps you are getting to the brakes, but I will tell you about my problem and solution I came up with on RAM.

    I would periodically get a "trailer disconnected" or "check trailer wiring" warning. The lights would still work, but no brakes. I had two separate trailer repair people look at the trailer and didn't find anything. Also had Dodge check the truck, and they said it must be the trailer.

    I finally found a trailer repair guy that told me he sees that in many new vehicles (not just RAM), and the solution was to replace wiring plug on the trailer. I was skeptical, but willing to give it a try. And he was right.

    When I got a new boat with the 7 round RV type plug, I had sporadic problems with the lights. Reverse lights didn't always work, nor did running lights. I switched the plug on that trailer, and no problems since.

    I don't know what it is, but my truck does not like the RV plug that comes on many trailers. Change it out to an aftermarket plug (that looks the same to me) and problems gone.

    Maybe that is your problem as well.