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woodtrucker's avatar
woodtrucker
Explorer
Jun 18, 2013

stupid breakaway cable wiring...

I have been perplexed which is easy to do since I'm not an electrician but try to do things safely.
I have wired up the breakaway switch as the diagram here suggests.
I have crimped a ring terminal onto the black wire and attached it to the + pos battery. I've spliced in the blue cable from the breakawy switch exactly where the old switch was spliced which is coming off the brake signal from 7way plug which is a blue wire.
I hooked everything up but the 7way and pulled the pin and no breaks.
Just to check to see if the switch was good, I disconnected the brake (blue wire from break away switch) and measured voltage across that wire and ground stud on camper. 0 volts when pin is in switch and about 11 volts when pin is pulled. Seems right but does that voltage need to be higher? Hooked everything back up and tried it with cable attached in the brake (blue) wire and no brake hum at all. Funny thing is, the brake work fine from TV so I know everything is hooked up correctly on brake wiring...any suggestions?
  • One difference is when plugged in you are using the vehicle battery;when not plugged in you are using the trailer battery. Measure the voltage the way you did, except with the wire connected to the breaks. If the trailer battery is weak, the voltage might be pulled to low.

    Also check the ground wires. They are often notorious for giving false readings. I am always cautious about open circuit measurements because of possible back feeds.

    You can also try connecting a wire directly from the battery to the one you believe energizes the break. If the brakes work the problem is in the brake switch;if they don't work, the problem is in the wiring to the brake. You may even be fooled by which wire the brake is, but not likely if you connected the switch where the old one is.

    Problem solve to isolate the area not working.

    Good luck.
  • You should also put a fuse on the wire from the battery that is fused for the gauge of wire from the battery. Also you should have a higher voltage than that if the battery is fully charged though that wasn't low enough to keep it from working.
  • You connected one line to the positive battery...that is correct...

    You said you wired the second line to the brake signal..I thought it was suppose to be wired directly to the trailer brake line...