ExxWhy wrote:
I'm not saying high ratings are a total cure all, but I am saying it surely has some effect on general reliability and does more than allow bragging rights. Engines are derated in larger trucks to meet some reliability goal. Same engine, different tune and less demanded of it, makes it meet the higher goal.
I don't see recalls having anything to do with that. Manufacturers don't deliberately design a part to fail so they can meet the customer again at the dealer. They designed something wrong, they made it too cheap, just plain poor workmanship, bottom line it was a mistake. If it costs the company enough, they will redesign it.
FWIW, the water pump on the Cummins engine was redesigned to accomodate the higher cooling demands of the higher rated engine. In theory, that should fix that weak point.
That is not how it works. Engines are derated to meet emissions and are also sandbagged a little for future "updates". Has nothing to do with reliability. An engine make can produce a 400 hp diesel and if at any point it detects temps are getting to high to the detriment of the engine it will simply defuel and lower power levels.
This has more to do with recalls than you might think. How it works in manufacturing is you have a lead engineer for the whole project who is being told buy his superiors what to focus on. If his superiors tell him to focus on beating the competition's tow rating then he will divert more money, manpower, and time to achieving that goal which diverts less to other areas.
Truck makes also strive to keep these trucks under a certain cost point, and they know exactly how much they can spend on the development and production of this truck before hand. If more money for the whole project is spent on parts to update the frame, then less will have to be spent elsewhere like going with a cheaper water pump supplier over a better one from another supplier to stay in budget. They had to switch to the better supplier with the recall.
So you see, the more time, money and manpower they devote to these pissing matches, the more it likely hurts the rest of the truck.