westend wrote:
Both of those adhesives cure mighty fast, even at low temps (55f -> 70f). I've used both and they are contact adhesives in a spray can.
I don't know what the RV mfgs are using for foam but it probably isn't high density extruded polystyrene, common in building applications. I have those sheets in my TT and they do a great job with heat transfer.
You're right on both points! In a past life, we used tons of Super 77 for a high density foam to make inserts in Pelican boxes for custom electronics. Well, I made prototypes. The bulk was used by others
๐I chose to use the denser foam for strength and performance. The edges are sharper and cleaner and the surface is finer. I used a lot of it in our stick and bricks, remodeling an old farm house to keep out the air (or WIND, as it was pretty leaky, LOL).
I used a circular saw to cut it for a very precise fit (Traced the aluminum square tubing frame onto the foam, same as the luan). I figured this stuff is approved for up to 24in on center flooring support, so more than dense enough and significantly better than the original white stuff.
The weight difference is insignificant, maybe ounces. Even though we are just preparing it for sale, I want it to be nice for the next owners. I know cool bottoms of bunks are a comfort and moisture consideration (warm bodies, cold bunk floor), so this should help a bit with that.
I don't remember exactly, but I think the R-factor is something like 40-60% better with this stuff?
I spent about 3 hours prepping the back of the original fiberglass sheet, removing wood, paper, and adhesive with a machete first for the wood (light bits at a time, then as a scraper), then sprayed whatever was left with WD40 and let it soak in a bit, then used a razor blade windshield scraper to finish.
I wiped it down with acetone, though there didn't seem to be any WD40 left after the razor blade, always best to be 100% sure.
After church today the wife and I will lift the top sheet of OSB off the jig, wipe the primed surface of the Luan with a light bit of acetone and a quick wipe of the fiberglass, and make a 2-corner and long edge jig so we can easily align the fiberglass sheet squarely and accurately and "roll" it down onto the luan after coating both surfaces with 3M 90.
About 5 mins working time on the 90, both surfaces are tack immediately (unlike Super 77, which has some setup/tack time and even a light touch and separate to get best adhesion).
I'll then roll/press the fiberglass surface, put a shipping blanket over it to account for surface anomalies and replace the sheet of OSB on top and clamp it all down and add weight to the OSB again and wait about 24hrs.
Then we'll use a rubber mallet to reinstall the aluminum frame/trim all around and replace the screws.
I am still uncertain how I am going to attach the clips for the canvas bungees, though???
The originals were pop riveted. I would like to find something with a plastic dish that I can add a little Dicor under and then fasten to prevent any future repeats of a leaking fastener- which started this whole problem
๐Maybe something like a cup hook fastens, with a large plastic circle base? But low clearance and plastic to avoid snagging. Maybe plastic buttons with adhesive instead of drilling?
Any suggestions???
