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How I repaired my damaged section of my fiberglass wall

Flyin_Finn
Explorer
Explorer
Hi all, first, apologies, I haven't been on here for a few years.
I was going through my old photos and ran in the ones from 5 years back when I replaced a large section of the damaged fiberglass wall on my 5th wheel trailer.
I had intended to do a write-up of my experience, but never got around to do it. So now I finally did it and posted it on my website, and I might add, that 5 years later, the repair is holding up well!
I don't recommend this repair, unless you really know you can pull it off.
Since I am logged on here again, hopefully I will spend more time here now. I still use my (now old) 5th wheel, still pulling it with the same old truck :).
Before and after:

Link to the repair write-up: RV sidewall damage repair
97 Silverado 2500HD Ext Cab 2WD 7.4L towing a 08 Rockwood 8281SS Fifth wheel
10 REPLIES 10

BurbMan
Explorer II
Explorer II
Your repair looks great Finn! Good to know that filon can be seamed like that and look decent!

shum02
Explorer
Explorer
Flyin Finn wrote:
Btw, thanks, all, for the compliments. It wasn't a perfect job, but not bad either. It is holding up well, so I am happy.


Most factory applications and not perfect either.

Great job!
2006 F350 Lariat FX4 CC 4x4 PSD
2007 KZ2505QSS-F Outdoorsman

Flyin_Finn
Explorer
Explorer
Btw, thanks, all, for the compliments. It wasn't a perfect job, but not bad either. It is holding up well, so I am happy.
97 Silverado 2500HD Ext Cab 2WD 7.4L towing a 08 Rockwood 8281SS Fifth wheel

Flyin_Finn
Explorer
Explorer
BurbMan, wow that Lance project was quite a job! Well done!
Lots of similarities with my case although my project time- and effortvise was only a small fraction of what yours was.
I am sure the filon and the adhesive is the same as I used.
97 Silverado 2500HD Ext Cab 2WD 7.4L towing a 08 Rockwood 8281SS Fifth wheel

frankwp
Explorer
Explorer
Nice repair job. My last 5th wheel had damage to the same area, though not as large, when a garbage truck clipped the front corner. I had local RV body shop repair it & because I knew exactly where to look, I could see where the filon was repaired, but I really had to look at just the right angle. Good repairs can be done.
2010 Cruiser CF30QB
2003 GM 2500HD, crew cab, SB, 8.1, Allison

BurbMan
Explorer II
Explorer II
Looks like the same Benders 618 that I used

Flyin_Finn
Explorer
Explorer
I'm at work now but once home, I will check out the Lance build and comment some more.
It is so long time I don't remember the adhesive. I could try find out later. It is the red stuff in the images. If I remember correctly it is meant for manufacturing application and not available in retail stores. It is sprayed on on both surfaces and let dry then attached together and needs to cure under pressure.
97 Silverado 2500HD Ext Cab 2WD 7.4L towing a 08 Rockwood 8281SS Fifth wheel

Lwiddis
Explorer II
Explorer II
My, my that looks good!
Winnebago 2101DS TT & 2022 Chevy Silverado 1500 LTZ Z71, WindyNation 300 watt solar-Lossigy 200 AH Lithium battery. Prefer boondocking, USFS, COE, BLM, NPS, TVA, state camps. Bicyclist. 14 yr. Army -11B40 then 11A - (MOS 1542 & 1560) IOBC & IOAC grad

Gjac
Explorer III
Explorer III
Very nice job. Did you use a contact adhesive?

BurbMan
Explorer II
Explorer II
Nice job! When I re-did the truck camper, I took off the rest of the side and replaced the whole wall (actually 3 of them) but your trailer would need a LOT more filon. I attached the luann first then sprayed the adhesive on, laminated the fiberglas in place, then trimmed the excess with a router.

Here's my Lance build, summer covid project.