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RVcircus's avatar
RVcircus
Explorer II
Dec 22, 2015

How I reseal our RV windows

The first few windows we resealed were the ones we removed to rebuild the rear walls. This is where we made our mistakes and figured out what works. Our two most important lessons learned was to use extra butyl take on the sides with an aluminum sided trailer to fill all the gaps and to give the butyl tape time to squeeze out before trimming. If you seal over the butyl tape too soon it will bulge the caulk out.

Check out our video to see how we reseal our RV windows (I must say I look unusually handsome)
https://youtu.be/belS_95xLcA

We also have additional details on our blog:
http://www.rvcircus.com/reseal-rv-windows-right-way/

1-To get started, remove the window trim from the inside of the RV (it’s a good idea to support the window from the outside when doing this).

2-After the window is free you’ll need to cut any caulk and pry the window out from outside.

3-Once the window is out of the hole you’ll need to spend some time cleaning off all the old sealant. Make sure the surfaces are clean where the window seals against the trailer and be sure to remove all traces of silicone if it was used in the past.

4-Now that the window is clean apply the butyl tape all the way around the window frame. I add an extra layer of butyl on the sides where the aluminum siding is uneven.

5-Now that the butyl tape has been applied you can reinstall the window. Again, support the window from the outside so you don’t push it out when installing the window trim. When tightening the screws on the window trim tighten a little at a time and rotate around the window to pull it in evenly.

6-What I look for is that the butyl tape squeezes out and fills all the gaps around the window. I give it a day or 2 for the rubber to stop squeezing out around the windows before trimming it. I then apply a RV specific sealant to the edges to seal it nicely.
  • I haven't seen Geocel anything here locally and have been ordering online. My buddy used to own a roofing business, so I'll see if he has any idea where I might be able to find some. It would be really nice not to have to order it.

    westend wrote:
    In my area, the Geocel line is hard to find. I found a roofing distributor that stocked Geocel Tripolymer 2300. It is almost identical to Proflex but has just a bit more elongation and tensile strength. I am down to my last tube so will have to get more of this or similar. Geocel also makes OEM truck/trailer and mobile home sealants. I haven't read all the data sheets but some of them look promising.
  • RVcircus wrote:
    Thanks for checking it out! I'm glad someone besides me thought the intro was funny:D

    I usually strive to be handsome or handy (I'll never be both), but my wife and I don't always agree on which I am. I'm going with handsome for sure.

    I love Proflex...it's the best sealant I've used. I just finished off my last tube and will be ordering more just to have around.

    westend wrote:
    Check out our video to see how we reseal our RV windows (I must say I look unusually handsome)
    https://youtu.be/belS_95xLcA

    Don't forget our mission statement: "If the women don't find you handsome, they should at least find you handy" :B

    I especially liked the intro. You are showing a lot of skill in the video compiling, keep them coming!

    BTW, nice work on the window. That Proflex is all it should be, correct?
    In my area, the Geocel line is hard to find. I found a roofing distributor that stocked Geocel Tripolymer 2300. It is almost identical to Proflex but has just a bit more elongation and tensile strength. I am down to my last tube so will have to get more of this or similar. Geocel also makes OEM truck/trailer and mobile home sealants. I haven't read all the data sheets but some of them look promising.
  • It's a Dasco 2231 9 1/2" Trip/Pry bar. I picked it up in a 3 pack at Home Depot. Here it is on Amazon for $10. I'm always using them for something...great buy.

    http://amzn.to/1QFxpN1


    93Cobra2771 wrote:
    What kind of little trim tool is that that you used to break the original seal? Looks kinda handy. Got a link?
  • Thanks for checking it out! I'm glad someone besides me thought the intro was funny:D

    I usually strive to be handsome or handy (I'll never be both), but my wife and I don't always agree on which I am. I'm going with handsome for sure.

    I love Proflex...it's the best sealant I've used. I just finished off my last tube and will be ordering more just to have around.

    westend wrote:
    Check out our video to see how we reseal our RV windows (I must say I look unusually handsome)
    https://youtu.be/belS_95xLcA

    Don't forget our mission statement: "If the women don't find you handsome, they should at least find you handy" :B

    I especially liked the intro. You are showing a lot of skill in the video compiling, keep them coming!

    BTW, nice work on the window. That Proflex is all it should be, correct?
  • What kind of little trim tool is that that you used to break the original seal? Looks kinda handy. Got a link?
  • Check out our video to see how we reseal our RV windows (I must say I look unusually handsome)
    https://youtu.be/belS_95xLcA

    Don't forget our mission statement: "If the women don't find you handsome, they should at least find you handy" :B

    I especially liked the intro. You are showing a lot of skill in the video compiling, keep them coming!

    BTW, nice work on the window. That Proflex is all it should be, correct?
  • Thanks for checking it out! I appreciate the feedback.

    This how to is certainly for this specific style window and won't work for all.

    Dutch_12078 wrote:
    Good info! If you're planning to remove any RV windows though, before rushing out and stocking up on butyl tape to reseal them, check to make sure you'll need it. Some flat surfaced RV's have rubber gasketed windows instead of tape, while others use the same mastic that's used to seal windshields in place.
  • Good info! If you're planning to remove any RV windows though, before rushing out and stocking up on butyl tape to reseal them, check to make sure you'll need it. Some flat surfaced RV's have rubber gasketed windows instead of tape, while others use the same mastic that's used to seal windshields in place.

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