2004 Weekend Warrior FB2200The aluminum siding on the front top left corner of my toy hauler is bulging out. About a 2'x3' area. I can push it back in with my hand but it eventually bulges back out.The red box in the Photo is where the bulge occurs.The first time I noticed the bulge is when I discovered the siding and the trim have developed a gap, by the red line in the photo.On the interior of the trailer this would be the closet area.I am not full sure how to go about fixing this issues, does anyone have any info or know of a link to another post with info on this?It has taken some water in on the front left corner before. Also this is the side where all the water/moisture runs off. I'm guess there could be water damage or that area has weaken over time.I figured I would post on the forum and search the web before going at it.Thank you for your time.Mod Edit: Adjusted photo widths

The only way I know to fix it is take the aluminum siding off repair the damaged wood and find where the leak is and repair and put the siding back on. The staples that hold the siding are probably rusted and came apart or the wood is rotten and no longer can hold the staples. It is a critical part of maintenance to keep the RV sealed against water intrusion.

You really need to visit an RV body shop.And given the pictures, they will probably tell you that the whole thing needs to be re-sealed properly......in addition to fixing the indicated problem.Is that really a toy-hauler ? It doesn't look big enough for that.

Do you think I can do any of the repairs from inside the trailer? Most of that area is in the closet on the inside of toy hauler. Could I cut out the wall and try to repair from the inside?

It could be as simple as insulation sag or flexing of the TT under certain conditions.Our last TT had the same thing happen and I never had any other issues other than cosmetic. There was never a sign of leakage (at least in that area..).I would clean up that caulking along the front edge though.

Water damage is causing it to bulge.I am willing to bet once it is pulled apart, all the wood has rotted.Can't repair just from the inside.The front cap needs to come off, at least.That seal is horrible and that has let water in.Over on glamisdunes.com, in the RV section, there have been a couple of people that have documented pulling their Warriors apart and fixing issues like this.Might be worth the time to do some searching.

Aluminum siding bulging out. Unsure how to fix | Good Sam Community

colliehauler
Explorer III
Mar 13, 2017
The only way I know to fix it is take the aluminum siding off repair the damaged wood and find where the leak is and repair and put the siding back on. The staples that hold the siding are probably rusted and came apart or the wood is rotten and no longer can hold the staples.

It is a critical part of maintenance to keep the RV sealed against water intrusion.
Sam_Spade
Explorer
Mar 13, 2017
You really need to visit an RV body shop.
And given the pictures, they will probably tell you that the whole thing needs to be re-sealed properly......in addition to fixing the indicated problem.

Is that really a toy-hauler ? It doesn't look big enough for that.
Leichardti
Explorer
Mar 13, 2017
Do you think I can do any of the repairs from inside the trailer?
Most of that area is in the closet on the inside of toy hauler. Could I cut out the wall and try to repair from the inside?
ScottG
Nomad
Mar 13, 2017
It could be as simple as insulation sag or flexing of the TT under certain conditions.
Our last TT had the same thing happen and I never had any other issues other than cosmetic. There was never a sign of leakage (at least in that area..).
I would clean up that caulking along the front edge though.
lincster
Explorer
Mar 13, 2017
Water damage is causing it to bulge.
I am willing to bet once it is pulled apart, all the wood has rotted.

Can't repair just from the inside.
The front cap needs to come off, at least.

That seal is horrible and that has let water in.

Over on glamisdunes.com, in the RV section, there have been a couple of people that have documented pulling their Warriors apart and fixing issues like this.

Might be worth the time to do some searching.
Leichardti
Explorer
Mar 14, 2017
Thanks for the info. I will do more research before i start the repair.
colliehauler
Explorer III
Mar 14, 2017
Forgot to add I had to do the same thing to my Hornet. Took the front cap off and peeled back the sides. Replaced rotted wood and insulation an replaced siding. Make sure to ware something to protect you from mold in insulation.
old_guy
Explorer
Mar 14, 2017
Leichardti wrote:
Do you think I can do any of the repairs from inside the trailer?
Most of that area is in the closet on the inside of toy hauler. Could I cut out the wall and try to repair from the inside?
it will be easier to take the siding off and do it from the outside. it's not that hard to do, we used to do it all the tie at the shop
nayther
Explorer
Mar 14, 2017
mine has a section like that, no leak though and only when traveling.

The siding comes in sheets that interlock, starting at the bottom working up they interlock once the first one is stapled, it holds the one above it by the tongue/groove interlock. they probably missed some staples in that section or they've rusted out/pulled out. if rusted out its because of a leak, not good. to take it apart you remove the strip at the top and work your way down. Might be worth a partial tear down to inspect.
Blackdiamond
Explorer
Mar 14, 2017
Have you done all the frame re-enforcing needed for this trailer (see sticky at top of forum), I would start there or this will continue to happen.