For those who have been waiting for my next post -- sorry for the delay. The various stuff for activities that were pending all came in at almost the same time so I've been busy making progress on a lot of projects. (As busy as a long-tailed cat in a room full of rocking chairs.)
Also, my posts have a secondary purpose, in addition to sharing information I have that may be useful to others. I've been toying with the idea of starting a writing career so these posts are serving as warm-up and practice.
I'll finish the
20+ mpg from a Class A motorhome arc before getting back to electrical systems --
Initial data:-- 55 to 65 mph for majority (80-90%) of driving.
-- LT235/85R16 drive (rear axle) tires.
-- Dana 70 rear axle with 4.10 gear ratio.
-- LoadFlite A727 automatic transmission with 1:1 final (3rd) gear ratio.
Notes on initial data:1. Based on past experience, I know a significant portion of the remaining 10-20% of operation (when not driving at highway speeds) will be off-the-pavement. Standard dual wheel rims limit tire selection so 85% aspect ratio provides the maximum tire diameter and, therefore, slightly better ground clearance.
2. The type of rear axle (Dana 70) is immaterial to these calculations. The rear axle gear ratio (4.10) is the important datum. Likewise, the transmission type (LoadFlite A727 automatic) is also immaterial, with the final gear ratio (1:1) being the important part. (Virtually all non-overdrive transmissions have a 1:1 final gear ratio.)
Calculations:1. Number of tire revolutions per mile:
Some tire manufacturer and distributor's websites, such as
Tire Rack .com, give the number of tire revolutions per mile. This is the best, and easiest, starting point for calculations. You can calculate the revolutions per mile using the tire's overall diameter or even the tire size (e.g., LT235/85R16) but the calculations are tedious and, at most, only approximate.
Tire Rack .com's Tech Center provides lots of good information, in many areas in addition to tires. For our purposes,
their "tire specs explained" page is especially useful, particularly the section on revolutions per mile. (This is not necessarily a Tire Rack .com endorsement -- it's simply a good place to find information.)
Tire Rack .com lists 655 revolutions per mile for one of the candidate tires in the size I've chosen.
2. Axleshaft revolutions per minute (RPM's):
Revolutions per mile (655) times miles per hour (55-65) divided by minutes per hour (60) equals axleshaft RPM's. The miles per hour is a range so we need to do two calculations to get the range of axleshaft RPM's.
655 x 55 / 60 = 600.42 axle shaft RPM's @ 55 MPH
655 x 65 / 60 = 709.58 axle shaft RPM's @ 65 MPH
3. Driveshaft revolutions per minute (RPM's):
The drive (rear) axle ratio is a gear reduction ratio between the driveshaft input and axleshaft output, so a 4.10 rear axle gear ratio means the driveshaft turn 4.1 times for each revolution of the axleshafts.
600.42 x 4.1 = 2461.722 RPM's, rounded to 2460 driveshaft RPM's @ 55 MPH
709.58 x 4.1 = 2909.278 RPM's, rounded to 2910 driveshaft RPM's @ 65 MPH
Note: I got the rear axle gear ratio from the data plate for the vehicle the rear axle came from -- the 41 stamped in the Rear Axle space indicates a 4.10 ratio.
However, with older vehicles it's always safe to assume a previous owner changed something so it's best to verify all information. With the rear axle on jack stands and the transmission in neutral, I put a mark on one tire and counted the number of times I had to turn the driveshaft (by hand) to cause the tire to make one complete revolution. The result was a little over four turns.
4. Engine revolutions per minute (RPM's):
A transmission final (3rd, 4th, or whatever is the highest gear) ratio of 1:1 means the engine turns the same number of RPMs as the driveshaft. So, I want a combination of engine components, modifications, and machining that results in an engine that's works most efficiently at 2460 to 2910 RPM's.
Note: Based on graphs I've seen, late '60's/early '70's Dodge small block LA 318 engines are designed and built with this RPM range in mind โฆ so, keeping the engine original would be just fine. However, I'm not going to leave good-enough alone.
Overdrive transmissions have a different final ratio. For example, the addition of a Gear Vendors Under/Overdrive unit results in a final ration of .78:1. So, to determine engine RPM's you'd have to multiple the driveshaft RPM's by .78. Using our example, with this unit:
2461.722 x .78 = 1920.14316, rounded to 1920 engine RPM's @ 55 MPH
2909.278 x .78 = 2269.23684, rounded to 2270 engine RPM's @ 65 MPH
The RPM range we've calculated (2460-2910 RPM's) represents a balance between fuel economy and performance. In general, lower engine RPM's means better fuel economy. However, the improvement in fuel economy comes at the expense of high demand performance. The lower RPM range with a Gear Vendors unit (1920-2270 RPM's) creates issues when towing trailer, traversing a series of hills, or -- especially -- climbing mountain passes.
Vehicles that claim high mileage due to a drivetrain that lowers engine RPM's often get dismal ratings in independent reviews due to needing a lot of downshifting in hilly country, (In worst case scenario, the engine can bog down -- or even stall -- if the transmission isn't up to the task.) Towing a trailer through hilly country with an overdrive transmission (including one equipped with a Gear Vendors unit) can cause the transmission to "thrash" -- that is, downshift and upshift a lot, which is hard on clutches and bands. (The overdrive in my 1990 Ford E-150 is fairly good, especially compared to the A518 in my daughter's Dodge Van, but I still force it out of overdrive when dealing with steeper hills,)
Enough for now โฆ in my next post I'll finish what I'm doing with the engine and drivetrain in my current project.
1970 Explorer Class A on a 1969 Dodge M300 chassis with 318 cu. in. (split year)
1972 Executive Class A on a Dodge M375 chassis with 413 cu. in.
1973 Explorer Class A on a Dodge RM350 (R4) chassis with 318 engine & tranny from 1970 Explorer Class A