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Battery cutoff with solar

Colo_Native
Explorer
Explorer
Do you use the battery cutoff if you have solar. I just installed my solar and was wonder if I still need to cutoff the batteries because the solar will keep them charged and the little drain might help. Just wondering.

EDIT: I am talking about the disconnect for the FW not the solar to batteries
2015 Winnebago Forza 34T
pushed by a 2011 Fusion Hybrid or 2020 Escape Hybrid
Retired DFD
44 REPLIES 44

Almot
Explorer III
Explorer III
My bad, Don Piano - didn't know about this feature of Xantrex C35. It can be "configured" as a load diverter. But then it will work only as a diverter. Yes, C35 is a good one. Reliable, adjustable and you don't need a laptop to set it up.

What I meant is that manufacturers of low-end models like slapping a low-power auxiliary output on. Not too useful feature, this isn't the same as load diversion.

brulaz
Explorer
Explorer
pianotuna wrote:
My controller, alas, does not do diversion loads. So if the battery bank is bursting full, I turn on the electric water heater for 15 minutes. That causes the panels to work hard. *grin*


What a nifty idea. I've always hated "wasting" all that free solar energy out there.

My wimpy 1000W inverter can't handle the water heater, but I know it can run the 260W frig. Same idea, just sort of inverted heat-wise. So I'll try running that on 700W of solar during the day after the batts are fully charged.

And try not to forget to turn it back to propane before night falls.
2014 ORV Timber Ridge 240RKS,8500#,1250# tongue,44K miles
690W Rooftop + 340W Portable Solar,4 GC2s,215Ah@24V
2016 Ram 2500 4x4 RgCab CTD,2507# payload,10.8 mpgUS tow

grizzzman
Explorer
Explorer
pianotuna wrote:
Hi grizzzman,

From the owner's manual

"dump loads and consume power from the battery bank to prevent the battery bank from being overcharged by the renewable energy source(s) (e.g.wind turbine, hydro, and solar).

7. Connect a cable from the controllerโ€™s other terminal marked COMMON NEGATIVES to the negative terminal of your DC diversion load. This is the black wire marked โ€œ7โ€ in Figure 3 below.

8.Connect a cable from the controllerโ€™s terminal marked PV+/LOAD+ to the positive terminal of the DC diversion load. This is the red wire marked โ€œ8โ€ in Figure 3 below."


grizzzman wrote:

C35, C40 and C60 charge controllers can be used as a charge, diversion, or load controller.

"Or" you would need to buy two for charge and diversion.


Hi ya pianotuna

From the same Manuel

Right out of the Manuel "The C35/C40/C60 (C-Series) controllers can be used with 12-volt, 24-volt, or 48-volt DC systems (depending upon model) as Charge Controller or a Load Controller."

Important: The C-Series controller cannot operate in more than one function at the same time. If several functions are required in a system, a dedicated controller must be used for each function.
2019 Ford F150 EcoBoost SuperCrew
2016 Rockwood Mini Lite 2504S. TM2030 SC2030
640 Watts Solar. Costco CG2 208 AH and Lifepo4 3P4S 150 AH Hybrid. ElectroDacus. Renolagy DC to DC charger. 2000 Watt Inverter.
Boondocking is my Deal

pianotuna
Nomad III
Nomad III
Hi grizzzman,

From the owner's manual

"dump loads and consume power from the battery bank to prevent the battery bank from being overcharged by the renewable energy source(s) (e.g.wind turbine, hydro, and solar).

7. Connect a cable from the controllerโ€™s other terminal marked COMMON NEGATIVES to the negative terminal of your DC diversion load. This is the black wire marked โ€œ7โ€ in Figure 3 below.

8.Connect a cable from the controllerโ€™s terminal marked PV+/LOAD+ to the positive terminal of the DC diversion load. This is the red wire marked โ€œ8โ€ in Figure 3 below."


grizzzman wrote:

C35, C40 and C60 charge controllers can be used as a charge, diversion, or load controller.

"Or" you would need to buy two for charge and diversion.
Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

grizzzman
Explorer
Explorer
pianotuna wrote:
Hi Almot,

I said good--not expensive. The venerable Xantrex 35 amp PWM 12/24 volt controller does diversion loads and it is $99 bucks on Amazon. It has adjustable voltage set points and provision for a battery bank temperature sensor.

I think MrWizard may be using one.


C35, C40 and C60 charge controllers can be used as a charge, diversion, or load controller.

"Or" you would need to buy two for charge and diversion.
2019 Ford F150 EcoBoost SuperCrew
2016 Rockwood Mini Lite 2504S. TM2030 SC2030
640 Watts Solar. Costco CG2 208 AH and Lifepo4 3P4S 150 AH Hybrid. ElectroDacus. Renolagy DC to DC charger. 2000 Watt Inverter.
Boondocking is my Deal

pianotuna
Nomad III
Nomad III
Hi Almot,

I said good--not expensive. The venerable Xantrex 35 amp PWM 12/24 volt controller does diversion loads and it is $99 bucks on Amazon. It has adjustable voltage set points and provision for a battery bank temperature sensor.

I think MrWizard may be using one.
Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

Almot
Explorer III
Explorer III
Joel_T wrote:
with a big enough load all of the solar panels amp output would make it to the battery,

"To" the battery but not "into". This semantics only makes simple things difficult.

Look at it this way:
Post-controller current is consumed by either hungry battery or loads (or both).
When battery is full, it needs no current.
No load, - the same.
Result: no current from controller.

Like Don said, there exist some expensive controllers that will divert the solar energy to auxiliary loads in this case, i.e. the loads that you wouldn't turn on otherwise.

Now, if battery is full but you apply load, the post-controller current goes to the load. Not to the battery. Because the battery is full and when it's full, it doesn't need any charge.

If you apply "big enough load", at some point the load demand will exceed the controller output, so the load will start sucking the charge out of the battery. Because solar alone won't keep up with the load demand.

In reality it's a little more complicated, but the bottom line is - increasing the load won't result in the increase of current into the battery. This is a variation of your earlier question on how the increased drain would "help" with battery in storage on solar. Not gonna happen ๐Ÿ™‚

pianotuna
Nomad III
Nomad III
My controller, alas, does not do diversion loads. So if the battery bank is bursting full, I turn on the electric water heater for 15 minutes. That causes the panels to work hard. *grin*
Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

Joel_T
Explorer
Explorer
pianotuna wrote:
Hi Joel,

You may send more amps post controller--but they will be consumed by the load you have placed on the electrical system. So no extra amps will go into the battery. In fact the load may be draining your battery.

Some (good) PWM controllers come with a diversion load feature so that once the battery bank is full the "extra" energy can be sent to (for example) a 12 volt element for the water heater.


Hi, thanks for the clarification.

I missed Almot's point I guess. I, or Ralph really, was just saying that with a big enough load all of the solar panels amp output would make it to the battery, whether or not it was consumed by loads after the battery was of no value, only that current was measurable as you say, post controller.
Lance 15.5 2285 w/rockers Ram2500 4x4 CC 6.4 hemi 6spd w/3.71
Two 6v Crown 260ah / TM-2030 monitor / SC-2030 controller / Two 160w panels / EMSHW30C surge protector / 2000w inverter / TST507 TPMS

Joel_T
Explorer
Explorer
duplicate
Lance 15.5 2285 w/rockers Ram2500 4x4 CC 6.4 hemi 6spd w/3.71
Two 6v Crown 260ah / TM-2030 monitor / SC-2030 controller / Two 160w panels / EMSHW30C surge protector / 2000w inverter / TST507 TPMS

pianotuna
Nomad III
Nomad III
Hi Joel,

You may send more amps post controller--but they will be consumed by the load you have placed on the electrical system. So no extra amps will go into the battery. In fact the load may be draining your battery.

Some (good) PWM controllers come with a diversion load feature so that once the battery bank is full the "extra" energy can be sent to (for example) a 12 volt element for the water heater.
Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

Joel_T
Explorer
Explorer
Almot wrote:
Joel_T wrote:
I'd never thought of getting a big enough load on the batteries to make sure the controller allowed the max amps from the panels out to the batteries.


You won't get more amps to the batteries.


I don't want to put words in his mouth but I think Ralph disagrees with that. If I get enough load on my batteries so the battery voltage gets below 13 volts then my panels will be pumping max amps which I can observe on the SOL display.
Lance 15.5 2285 w/rockers Ram2500 4x4 CC 6.4 hemi 6spd w/3.71
Two 6v Crown 260ah / TM-2030 monitor / SC-2030 controller / Two 160w panels / EMSHW30C surge protector / 2000w inverter / TST507 TPMS

Almot
Explorer III
Explorer III
Joel_T wrote:
I'd never thought of getting a big enough load on the batteries to make sure the controller allowed the max amps from the panels out to the batteries.

You won't get more amps to the batteries. Applying loads when battery is full or near full would result in the increased current from controller, yes. As long as there is enough solar input for that increase. But this is LOADS that demand this current, not the battery.

Good news is that you will be using "extra" solar energy without affecting battery SOC and life. This is what solar-savvy campers know and use to their benefit, charging laptops and running other loads in the afternoon when battery is already full and there is still some sun.

Controllers over $100 normally have a display that reads charging current. As an ammeter, Trimetric would be a bit overpriced. Though in your case you need the Tri in order to activate all the adjustments on this controller.

Grizzzman - SC2030 without the Tri will work, yes. In this configuration it would have no adjustments. The question was - what would happen if you wire it to panels only. Without the Tri and without battery.

Joel_T
Explorer
Explorer
Ralph from Bogart responded to my inquiry about whether I'd be damaging his SC2030 controller (that is paired with the TM2030) by disconnecting the battery side in order to get an amps reading that wasn't influenced by the battery. He said that should be no problem for the controller BUT .....he said I wouldn't be able to see the true capabilities of the panel without the batteries connected. AND to do that I would of course need to put enough load on the batteries to keep the battery voltage below 13.0 volts. One of the Trimetric readings available, SOL, shows the amount of current being delivered by the solar panels from the SG2030. When I've looked at that the reading was always compromised by a battery that was not hungry. Another of my many duh moments arrived. I'd never thought of getting a big enough load on the batteries to make sure the controller allowed the max amps from the panels out to the batteries. Much easier to check things out now.
Lance 15.5 2285 w/rockers Ram2500 4x4 CC 6.4 hemi 6spd w/3.71
Two 6v Crown 260ah / TM-2030 monitor / SC-2030 controller / Two 160w panels / EMSHW30C surge protector / 2000w inverter / TST507 TPMS