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Batterys too cold to charge???

mholman
Explorer
Explorer
This summer I bought a new to me 5th wheel. it has a Xantrex prosine 2.0 charger/invert installed. I have always been particular on battery maintenance.
When I parked the trailer for the winter the battery's were fully charged and I left the charger OFF, I turned charger on when the battery voltage dropped to 12.4 volts. The charger said battery's too cold. Temperature has been in the 20s here. I have never had a temp sensor on battery's before and never had any trouble with battery's freezing. Has the charger just out smarted me.
Any thoughts?
2018 D/A crew cab standard bed,
2004 Hitchhiker 5th wheel, Dexter/Titan Disc brakes, EZ Flex wet-bolt, CRE 3000 center link suspension, B&W hitch, 5Th Airborne sidewinder pin box.
30 REPLIES 30

mholman
Explorer
Explorer
Update:
Thanks to everyone for your responses.
I fell on the ice and broke my ankle just before this charging issue started and have been unable to try any of the ideas you have suggested,
Today the snow melted enough that I could make it out to the trailer. I unplugged the AC power, Turned the prosign 2000 2.0 off and back on and plugged the Ac power back on.
All is well. Charging at 14.9 volts and 30 amps. Outside temp is 32 degrees. Wish I could have tried a few things when it was colder to learn how to keep things going. Oh well next time.
Thanks for all your responses.
2018 D/A crew cab standard bed,
2004 Hitchhiker 5th wheel, Dexter/Titan Disc brakes, EZ Flex wet-bolt, CRE 3000 center link suspension, B&W hitch, 5Th Airborne sidewinder pin box.

Chris_Bryant
Explorer II
Explorer II
FWIW, I just set up a Xantrex Freedom SW 3012 and the parameters I set are Battery bank capacity, 2 or 3 stage charging, bulk voltage, absorb voltage, absorb time, float voltage, and temperature compensation, along with alarm settings, etc. Sounds reasonably smart to me.

Another point is that I have seen completely dead batteries test at 12.5 volts- batteries that would power a very high impedance input to a meter, but not a #57 clearance bulb. I have not ever worked on a frozen battery, but I would much rather the charger default to the non-explosive mode is there is any doubt.
That's just me though.
-- Chris Bryant

RJsfishin
Explorer
Explorer
If you re read, he was questioning the smartness of the charger.
I am just answering his question,....No, the charger did not outsmart him at all. The charger is IMO perdy stupid to think that a battery w/ voltage feedback of 12.4 is frozen.

smkettner wrote:
Does not claim to be 'smart' just a bit of protection.
Example: The charger does not know if it was 50ยฐ below for two weeks and has just now warmed to 20ยฐ.

Why all the concern? No one is saying to replace anything. Your PD is fine for you. The OP just wanted some feedback on the best practice to restart the charging process.

Is nothing semi-automatic worth having?
Rich

'01 31' Rexall Vision, Generac 5.5k, 1000 watt Honda, PD 9245 conv, 300 watts Solar, 150 watt inv, 2 Cos 6v batts, ammeters, led voltmeters all over the place, KD/sat, 2 Oly Cat heaters w/ ox, and towing a 2012 Liberty, Lowe bass boat, or a Kawi Mule.

MEXICOWANDERER
Explorer
Explorer
When charging STOPS it does not mean "Semi" Stopped.

When a converter stamps it's little feet and screams "I say the battery is charged, so Screw you!" It doesn't mean reverting to full manual control of the process. But FEW of these gizmos are available with optional control TO GET IT RIGHT.

This is as insane as permitting THE GOVERNMENT full control to think for you

time2roll
Nomad
Nomad
Does not claim to be 'smart' just a bit of protection.
Example: The charger does not know if it was 50ยฐ below for two weeks and has just now warmed to 20ยฐ.

Why all the concern? No one is saying to replace anything. Your PD is fine for you. The OP just wanted some feedback on the best practice to restart the charging process.

Is nothing semi-automatic worth having?

RJsfishin
Explorer
Explorer
smkettner wrote:
Or is there a good chance of explosion?

Quote:
Sensor/charger functioned just like they were designed.
---------------------------------------------------------
It sounds like you are defending the charger's operation.
If the charger had even a little bit of "smart", wouldn't it know that a battery w/ a voltage feedback of 12.4 in ambient temp, would not be too cold to charge, let alone not frozen ?
Rich

'01 31' Rexall Vision, Generac 5.5k, 1000 watt Honda, PD 9245 conv, 300 watts Solar, 150 watt inv, 2 Cos 6v batts, ammeters, led voltmeters all over the place, KD/sat, 2 Oly Cat heaters w/ ox, and towing a 2012 Liberty, Lowe bass boat, or a Kawi Mule.

RJsfishin
Explorer
Explorer
smkettner wrote:
Or is there a good chance of explosion?

Quote:
Sensor/charger functioned just like they were designed.
---------------------------------------------------------
It sounds like you are defending the charger's operation.
If the charger had even a little bit of "smart", wouldn't it know that a battery w/ a voltage feedback of 12.4 in ambient temp, would not be too cold to charge, let alone not frozen ?
Rich

'01 31' Rexall Vision, Generac 5.5k, 1000 watt Honda, PD 9245 conv, 300 watts Solar, 150 watt inv, 2 Cos 6v batts, ammeters, led voltmeters all over the place, KD/sat, 2 Oly Cat heaters w/ ox, and towing a 2012 Liberty, Lowe bass boat, or a Kawi Mule.

westend
Explorer
Explorer
pnichols wrote:
Chris Bryant wrote:
So it is fine to charge a battery that is frozen?


Chris ....

Your comment gives rise to a thought sequence with a possible interesting conclusion:

1. Does ice and/or frozen electrolyte conduct electricity?
You can find out by putting a body part on ice and connecting a circuit across it. Prepare to be shocked.

2. If so, does a charging voltage applied to a frozen battery still result in some current flow between positive and negative areas inside the battery?
yes

3. If so, will this current flow - even though small at first - slowly begin to unthraw the frozen liquid due to warming from the current flow?
No, usually there is intense heat in one or more cells, aggravated by connector breakage from the freezing.

4. If so, will this current flow gradually increase and consequently the warming increase?See answer to #3

5. Hence, is it possible to eventually unthraw a frozen battery by trying long enough to charge it (assuming it didn't freeze so bad as to burst it's case from expansion of frozen liquid)?

[COLOR=]You may be able to "unthaw" the electrolyte by applying small amount of current at intervals but the end result will probably be an inoperable battery

When a battery totally freezes, there is expansion within the total case area and also withing the cell spaces. This tends to push plates and separators around and also causes connections to break. This is why it is unwise to try charging a frozen battery, it usually results in electrolyte expulsion and/or case failure.
'03 F-250 4x4 CC
'71 Starcraft Wanderstar -- The Cowboy/Hilton

time2roll
Nomad
Nomad

pnichols
Explorer II
Explorer II
Chris Bryant wrote:
So it is fine to charge a battery that is frozen?


Chris ....

Your comment gives rise to a thought sequence with a possible interesting conclusion:

1. Does ice and/or frozen electrolyte conduct electricity?

2. If so, does a charging voltage applied to a frozen battery still result in some current flow between positive and negative areas inside the battery?

3. If so, will this current flow - even though small at first - slowly begin to unthraw the frozen liquid due to warming from the current flow?

4. If so, will this current flow gradually increase and consequently the warming increase?

5. Hence, is it possible to eventually unthraw a frozen battery by trying long enough to charge it (assuming it didn't freeze so bad as to burst it's case from expansion of frozen liquid)?
2005 E450 Itasca 24V Class C

Chris_Bryant
Explorer II
Explorer II
MEXICOWANDERER wrote:
It is NO SOLUTION to chop charge at low temperatures. If there was a championship contest of idiotic consumergizmobabble this would be a sure-bet contender for #1.


So it is fine to charge a battery that is frozen?
-- Chris Bryant

time2roll
Nomad
Nomad
RJsfishin wrote:
So much for a temp/comp smart charger that lets a battery sit 1/2 dead all winter at 20 degrees refusing to charge because the battery is too cold. Wasn't the whole idea of the hi tech charger to keep the battery full charged so it won't sulfate or freeze ?? Time to get a different charger ??
OP manually turned the charger off.

Very possible for you to do the same and let the battery discharge. PD would then charge the battery frozen or not when you turn it back on.

MEXICOWANDERER
Explorer
Explorer
It is NO SOLUTION to chop charge at low temperatures. If there was a championship contest of idiotic consumergizmobabble this would be a sure-bet contender for #1.

Chris_Bryant
Explorer II
Explorer II
How cold does it think the batteries are? I've run in to a bad sensor before (on a Magnum) that prevented it from charging, as it thought the batteries were either too hot or cold. After verifying the batteries are not, in fact, frozen, just disconnect the sensor, it will default to the 77ยฐ values.
Bottom line, either the sensor is bad, or it is not accurately measuring the temperature of the batteries.
-- Chris Bryant