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No brakes!

cutty72
Explorer
Explorer
Ok, so I finally was able to go get my new (to me) toyhauler.
It's a 2004 Jayco Talon ZX 36Z.

Hooked everything up, and I have turn signals and brake lights, I *think* the 12V constant is working as it seemed to charge the batteries during the drive.
The problem is that I have no trailer brakes and no tail/running lights. Any thoughts or ideas?
17 REPLIES 17

cutty72
Explorer
Explorer
Turns out it was a combination of TV and trailer wiring.
7 pin connection was shot, connections all corroded off.
Where they spliced in the 6 pin connector, it was corroding and when it got wet current was arcing across pins.
6 pin not wired with at 12V hot, so won't charge the batteries.
A couple bad grounds on the trailer
A few other loose wires randomly around the trailer.
Now, everything works and we're good to go!

cutty72
Explorer
Explorer
Well it's getting a through inspection on Wed by someone that knows a lot more about it than me. Hopefully he can get everything figured out. Will let you know what we find.

cutty72
Explorer
Explorer
RCMAN46 wrote:
Do yourself and everyone on the road a favor. Get a good brake controller such as the Prodigy P2 or P3. You have a time based unit which will not work very good with a large trailer such as yours.


Thanks for the advice, but what I have has worked for me grossing a lot more weight than this TH will.

cutty72
Explorer
Explorer
enblethen wrote:
No, they would be in the front area of the rig around the ambilical junction box.
You may need to follow them as they could be inside maybe in a cabinet or void.


Ok thanks, I'll look around for that when I get back out to the trailer.

Bonefish
Explorer
Explorer
My 2000 F250 required the purchase and install of two relays under the hood to get the breaks functional.

RCMAN46
Explorer
Explorer
Do yourself and everyone on the road a favor. Get a good brake controller such as the Prodigy P2 or P3. You have a time based unit which will not work very good with a large trailer such as yours.

enblethen
Nomad
Nomad
No, they would be in the front area of the rig around the ambilical junction box.
You may need to follow them as they could be inside maybe in a cabinet or void.

Bud
USAF Retired
Pace Arrow


2003 Chev Ice Road Tracker

cutty72
Explorer
Explorer
enblethen wrote:
Some trailers have fuses for some functions adjacent to the junction box where the amibilcal cable changes to the rig's wiring.
You could have a bad splice at the same location.


Would that be near the main fuse/breaker panel?

cutty72
Explorer
Explorer
bikendan wrote:
cutty72 wrote:
Thanks for the replies, sorry, should have put this in the first post. The wiring is correct, verified on both TV and trailer harness. No fuses blown as everything works correctly on my dad's flatbed trailer (also 7 pin), so it has to be something on the trailer...

TV is a 2001 F250


what brake controller do you have?


It's a Redline TA 1200.

enblethen
Nomad
Nomad
Some trailers have fuses for some functions adjacent to the junction box where the amibilcal cable changes to the rig's wiring.
You could have a bad splice at the same location.

Bud
USAF Retired
Pace Arrow


2003 Chev Ice Road Tracker

bikendan
Explorer
Explorer
cutty72 wrote:
Thanks for the replies, sorry, should have put this in the first post. The wiring is correct, verified on both TV and trailer harness. No fuses blown as everything works correctly on my dad's flatbed trailer (also 7 pin), so it has to be something on the trailer...

TV is a 2001 F250


what brake controller do you have?
Dan- Firefighter, Retired:C, Shawn- Musician/Entrepreneur:W, Zoe- Faithful Golden Retriever(RIP:(), 2014 Ford F150 3.5 EcoboostMax Tow pkg, 2016 PrimeTime TracerAIR 255 w/4pt Equalizer and 5 Mtn. bikes and 2 Road bikes

cutty72
Explorer
Explorer
Thanks for the replies, sorry, should have put this in the first post. The wiring is correct, verified on both TV and trailer harness. No fuses blown as everything works correctly on my dad's flatbed trailer (also 7 pin), so it has to be something on the trailer...

TV is a 2001 F250

Kit_Carson
Explorer
Explorer
Possible bad ground. Check to make sure the ground is clean, tight.
KIT CARSON
GOOD SAM LIFE MEMBER
USAF VETERAN
ARS: KE5VLE
NORTHWEST LOUISIANA

imadtchmn
Explorer
Explorer
Here is a diagram for a 7 way plug for testing.

7 way plug diagram
1998 Chevy 6.5 TB Dually maxed out for power
2004 Dutchmen Classic 33RLK
DH George
DW Sherry
Dog Lady