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Removing roof sealant /caulk without damage to rubber roof

tenspeedret360
Explorer
Explorer
Good morning, all, and Happy Easter to my Christian friends. Thank you in advance for all the great advice I'm sure to receive, You folks here have never let me down.

I have an '06 Monaco LaPalma, with a rubber roof. Ive developed leaks, coming from the seal on the front cap, at the beginning of the front of the roof. Im all geared up to remove the old sealant from the metal trim between the rubber and the cap, but don't want to damage the rubber. I've never done this sort of repair, and don't want what looks simple to turn into a fiasco. Is there a 'trick' to peeling away the old caulk, along the lines of turpentine, or a special 'tool' that would make it easier? Heat, maybe? I tried to load a couple of pics to show what I'm talking about, but was unable to.

Any and all advise is most welcome, and most appreciated. Thank you again, to all of you.

Happy and safe trails to you all!

Kevin
Kevin
FMCA #F383349
2006 Monaco LaPalma
2015 Hyundai Elantra
7 REPLIES 7

tenspeedret360
Explorer
Explorer
Thanks to all of you! I kinda had the feeling to go the way you all suggested, but just wanted to touch base with those more knowledgeable than I....Thank you, everybody. Its always comforting to get input.

Kevin
Kevin
FMCA #F383349
2006 Monaco LaPalma
2015 Hyundai Elantra

ksg5000
Explorer
Explorer
I use an oscillating tool with a special blade designed for removing caulk (round, flexible and unlikely to cut roof). One alternative for fixing the leak is to use eternabond - it can be applied over the existing caulk.
Kevin

Joe417
Explorer
Explorer
If it is only at the edge of the front cap, you may want to take off the aluminum trim and apply new butyl tape/putty. Many rv's have the older oil based sealer applied at the factory. It usually dries out and cracks with vehicle movement.

Butyl stays pliable. You still don't have to remove all the old caulk, just enough to remove the screws and trim and where the actual leak was. When you get it off you'll be able to see where it was leaking.

Clean it good before re-applying. I use mineral spirits as it start to dissolve Dicor type sealers and the putties and gets the imbedded dirt out. It won't hurt the EPDM if you touch it on the rubber, just wipe it dry after cleaning. And again, just get the dirt off, you don't have to remove all the old sealer if it isn't leaking.

The three factory caps that I've resealed all had 1 strip of putty under the trim only. I put them all back with a strip butyl between the cap and EPDM and a strip under the trim.

I use the plastic putty knives also. They are cheap and less likely to cut the rubber but they will if pushed hard. They can also be re-surfaced on a grinder or with a file when the edge gets messed up.

I you accidentally damage a small spot it's no big deal. When you're finished, put Dicor on it as you would any small damage to the roof.
Joe and Evelyn

nickthehunter
Nomad II
Nomad II
You don't need to remove all the old sealant. Remove what you can without chemicals and without damaging the rubber roof. Make sure the substrate is clean and dry, and reseal with new sealant.

rhagfo
Explorer III
Explorer III
Clean very well before applying new sealant.
Russ & Paula the Beagle Belle.
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SoundGuy
Explorer
Explorer
The only reason to remove this caulk is if it's dried and cracked, otherwise just remove what easily comes off by hand, leave the remainder in place, and go over it with a generous application of self leveling lap sealant. Using chemicals and / or trying to forcibly remove the old caulk will just result in tearing of the EPDM membrane.
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gbopp
Explorer
Explorer
Use a heat gun on low and a plastic putty knife. Take your time and be careful.

There are Caulk Removers.

Some will use a Oscillating Tool.

Have you considered Eternabond?