A small hole, gone unnoticed, leads to a big problem. The hole seem to erupt for the inside out; my guess, from the expanding wood and plywood.
This project took one weekend to complete. The door was taken apart - careful not to damage the outside layer. Replace all water damaged wood/plywood material and torn inside layer. Put everything back to together.
Pictures to follow shortly.
2005 Ford Excursion (Ninja)
2011 Keystone Bullet Premier 31BHPR (2To)