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What I learned about maintaining batteries while boondocking

TooTall2
Explorer
Explorer
To charge with the onboard or use an external stand alone charger. Here's what I concluded during my week of boondocking.

https://youtu.be/IgQTtnEXlU4
Rockwood 2104 Mini Lite
RAM 2500 Diesel
USMC 68-70
40 REPLIES 40

TooTall2
Explorer
Explorer
Chum lee wrote:
DanNJanice wrote:
Just curious, is anyone concerned about the high voltage output from these fast chargers? I know the smart charger that I have at home ramps up to 16V when it is charging. Is there a chance that other electronic devices could be damaged if used while charging?


In the video, if you look at the size of the battery cables and clamps coming off the portable charger, there is NO WAY they could handle 75 amps (@+-12V nominal) for more than a few seconds without overheating, hence the term "engine start or boost charge." It's designed to put substantial amps in a near dead battery short term for starting purposes, not long term bulk charging. If you have the proper power supply, you don't necessarily need excess charging voltage to quick charge a battery. Yes, excess voltage (above +-15.5V) can damage 12V electronics and resistance type electrical consumers. Typically equalization is a low amp, higher voltage process not meant to be used for bulk charging. Kudos to the 12 amp charger in the video for bulk charging @ 17 amps. My older Schumacher 10 amp charger won't. The circuit breaker trips in a few minutes at anything above 9 amps continuous but it does eventually get the job done. A smart charger would be a better solution.

Thanks for posting the video.

Chum lee


Totally agree with your cable size comment. In fact, the WFCO would do a much better job if RV makers would put something bigger than #8 gauge wire (in my case) running 10' or more. (I think the WFCO is getting a bad rap due to improper wire size.) I'm sure this is why my WFCO goes to a trickle charge way too early which is why I used the stand alone charger.
Rockwood 2104 Mini Lite
RAM 2500 Diesel
USMC 68-70

TooTall2
Explorer
Explorer
Here's the review on the Craftsman. I'm not pushing Craftsman although mine is spot on with my inline DC meter up to 20 amps. I haven't tested above 20 amps DC.

DC Clamp on Ammeter
Rockwood 2104 Mini Lite
RAM 2500 Diesel
USMC 68-70

MEXICOWANDERER
Explorer
Explorer
Kudos Post Harvey51...

For accuracy in all modes my Uni T, beats the snot out of a Craftsman clamp on. When I have to refer to a 100mv Manganin shunt to resolve error that impresses me. So the Sears unit gets donated to friends in the auto repair shop. I'm going with another and possibly two more Uni T clamp on meters before I head south. That said a Craftsman is plenty accurate enough for the Handyman.

Harvey51
Explorer
Explorer
BFL13 wrote:
If 14.4 is the upper safe limit then please inform Trojan Battery (and others) that their specified charging voltage of 14.8 is unsafe.

Also note that 14.8 is at 77F. At 35F the equivalent voltage is 15.2, which is of course, over 15.

To achieve these correct voltages, you will need an adjustable voltage charger, or have temperature compensation. The standard RV converter can't do them.


Thanks for those numbers, BFL. My Black and Decker smart charger charges at 15 volts for a few minutes in its regular charging cycle. And in its desulphate treatment I think it goes a little higher. I have run desulphate on a battery in my daughter's car but I think I disconnected it from the car. Will make sure next time. The regular cycle seems to do no harm though I have never left the fridge on when using it on the RV.

To whoever is looking for a good reasonably priced DC clampmeter, I suggest this $30 UNI-T, which works very well for me. I was impressed right away when I found it's voltage range was very accurately calibrated (I checked with a voltage standard reference). Accuracy in current measurement diminishes with current and it is not very useful below a quarter amp but I expect that applies to all clampmeters. When buying a clamp meter read very carefully to make sure it can measure DC current - some say AC/DC meaning the voltage feature. Look for the term "Hall Effect", which they use to measure DC current or details of the measurement ranges as in this description.
Clampmeter on ebay

I also am a big fan of the battery monitor with Amp hour counting and continuous display of battery % of full charge. I have been happy with the 25 amp version of this cheapo monitor: Battery monitor on ebay

At these prices you can have a clampmeter AND a battery monitor.
2004 E350 Adventurer (Canadian) 20 footer - Alberta, Canada
No TV + 100W solar = no generator needed

MEXICOWANDERER
Explorer
Explorer
I like to think in "Steps"

Tough to beat a 60 amp charge rate. From whatever type of charger. But when a smart charger fails to work beyond a certain battery fill level then let a manual charger take over. Full charging does not have to be done every day. But it is so very easy to twist a timer dial then between television NASCAR laps glance at an ammeter or voltmeter. The difference in amperage between say 13.6 volts and 14.8 volts is astonishing. So is the extra gasoline generator money remaining in the wallet.

I like manual voltage regulated chargers. They do the work remaining after a smart charger says "I quit!" Most good solar systems will do the same however it's role reversal time: Let the smart charger run until its tongue hangs out then let the solar do the rest. Configuring an intelligent charging regimen is highly personal. What works perfectly for one person will probably prove woefully wrong for the next person.

time2roll
Nomad
Nomad
While just about anything will run circles around a WFCO.... There is another whole level up from just 17 amps.
Easy to get 60+ amps out of a properly wired three stage converter and make that generator earn it's keep.

profdant139
Explorer II
Explorer II
westend, thanks for that link. I am embarrassed to say this, but I am really looking forward to measuring the real-time performance of my on-board charger, plotting out the results, comparing that to the stand-alone plug-in charger, and comparing that to the output of my solar panel.

I know that the results probably won't change much about how I routinely deal with my batteries, but this stuff is just interesting to me. And it could be useful. For example, if (as I suspect) TooTall's test is correct (i.e., that the stand-alone charger does a much better job of jamming in the juice than the on-board converter does), that tells me that if and when I ever need juice in a hurry, I should fire up my generator (a rare event!!) and plug in the charger.
2012 Fun Finder X-139 "Boondock Style" (axle-flipped and extra insulation)
2013 Toyota Tacoma Off-Road (semi-beefy tires and components)
Our trips -- pix and text
About our trailer
"A journey of a thousand miles begins with a single list."

Snowman9000
Explorer
Explorer
Based on my test of one WFCO converter, there is NO installation that will overcome its poor performance. I used fat 2' cables straight to the batteries, and it still stunk.
Currently RV-less but not done yet.

Boon_Docker
Explorer III
Explorer III
"Kudos to the 12 amp charger in the video for bulk charging @ 17 amps. My older Schumacher 10 amp charger won't."

I have never heard of a 12 amp charger producing 17 amps in bulk mode (A 45 percent increase of the max rated output). An increase in voltage yes, but not an increase in amperage above the rated output.

Chum_lee
Explorer
Explorer
DanNJanice wrote:
Just curious, is anyone concerned about the high voltage output from these fast chargers? I know the smart charger that I have at home ramps up to 16V when it is charging. Is there a chance that other electronic devices could be damaged if used while charging?


In the video, if you look at the size of the battery cables and clamps coming off the portable charger, there is NO WAY they could handle 75 amps (@+-12V nominal) for more than a few seconds without overheating, hence the term "engine start or boost charge." It's designed to put substantial amps in a near dead battery short term for starting purposes, not long term bulk charging. If you have the proper power supply, you don't necessarily need excess charging voltage to quick charge a battery. Yes, excess voltage (above +-15.5V) can damage 12V electronics and resistance type electrical consumers. Typically equalization is a low amp, higher voltage process not meant to be used for bulk charging. Kudos to the 12 amp charger in the video for bulk charging @ 17 amps. My older Schumacher 10 amp charger won't. The circuit breaker trips in a few minutes at anything above 9 amps continuous but it does eventually get the job done. A smart charger would be a better solution.

Thanks for posting the video.

Chum lee

MEXICOWANDERER
Explorer
Explorer
Adjustable chargers are intended for folks who camp extended periods who are satisfied their wiz-bang 29-step charger does not fill the batteries while using the generator. BOTH TYPES should be employed. First the Einstein gizmo followed by a REGIMENTED CONTROLLED charger that will make the last 30% of charging possible. It takes a lot of guile to make wide spectrum pronouncements as to whether any maintenance protocol is suitable for all. Many folks rely on reality to guide their decisions. What definitely is my choice is to issue KUDOS to folks who wish to learn a little about what they are doing. This forum has certainly matured IMHO. ๐Ÿ™‚

westend
Explorer
Explorer
I dunno', knowledge is valuable. A good hand held meter is invaluable and since all RV owners are running two electrical systems in a portable house, almost a necessity.

profdan, here's a good meter that will measure DC amps: Tenma clamp meter
'03 F-250 4x4 CC
'71 Starcraft Wanderstar -- The Cowboy/Hilton

Sam_Spade
Explorer
Explorer
BFL13 wrote:

To achieve these correct voltages, you will need an adjustable voltage charger, .......


I don't think that your average RV owner has any business with an adjustable battery charger. Many owners barely understand the difference between AC and DC.

I think MOST RV owners would be MUCH better off with a 3 stage onboard converter/charger with a good reputation.

Satisfied owners here are quick to make good recommendations.
'07 Damon Outlaw 3611
CanAm Spyder in the "trunk"

Sam_Spade
Explorer
Explorer
DanNJanice wrote:
Just curious, is anyone concerned about the high voltage output from these fast chargers? I know the smart charger that I have at home ramps up to 16V when it is charging.


IF that 16 V is measured at the battery, right on the posts not on the cables, then your charger is defective......or your meter is.
The top should be around 15 for exactly the reason that you suspect.
'07 Damon Outlaw 3611
CanAm Spyder in the "trunk"

RJsfishin
Explorer
Explorer
Why a HH, when 10 bucks buys this
Rich

'01 31' Rexall Vision, Generac 5.5k, 1000 watt Honda, PD 9245 conv, 300 watts Solar, 150 watt inv, 2 Cos 6v batts, ammeters, led voltmeters all over the place, KD/sat, 2 Oly Cat heaters w/ ox, and towing a 2012 Liberty, Lowe bass boat, or a Kawi Mule.