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2011 dodge Cummins 6.7 turbo failure

kw_00
Explorer
Explorer
Hey guys,

Just spoke with my mom today, been a crazy week, we are all prepping for The hurricane coming. Anyway her 2011 Dodge had a noise and I checked it out a few months ago when we were all camping together. It would come and go and she said it sounded like a whistle, I first thought that it was a turbo hose since they lost power as well but I found no issues with those. Anyway fast forward till yesterday and the truck had major loss of power and check engine light. She took it to dodge and they told her today that it needs a new turbo at 4g! Wow! That's a lot of cash to shell out. Truck is stock with about 150k and taken care off. Does this sound normal? She won't have anything done till next week since the storm is coming in this weekend. But I wanted to know if you guys had this problem before, and is a turbo for that truck plus installation normal to cost 4g?
Thanks!
A truck, a camper, a few toys, but most importantly a wonderful family.
21 REPLIES 21

kw_00
Explorer
Explorer
Great thanks guys, I will forward this all to her tonight.
A truck, a camper, a few toys, but most importantly a wonderful family.

1stgenfarmboy
Explorer
Explorer
you can get a reman HE351 for her truck from diesel power products for $1,250.00
1993 Dodge W350 Cummins with all the goodies
2014 Ram 1500 Laramie Longhorn 2wd 395hp
2017 Forest River Surveyor 243 RBS
2001 Super Sherpa & 2012 DL650A go along also

1stgenfarmboy
Explorer
Explorer
A friend of mine runs a diesel performance shop in ID, called " the hungry diesel" I have known him for many years and in the performance world a very reputable man, tell him what year your truck is and he can get you a turbo for less than any price I have heard of.

get the turbo and let your friend install it.
1993 Dodge W350 Cummins with all the goodies
2014 Ram 1500 Laramie Longhorn 2wd 395hp
2017 Forest River Surveyor 243 RBS
2001 Super Sherpa & 2012 DL650A go along also

campingken
Explorer
Explorer
A few years ago the Turbo on our 2003 5.9 died while we were on an out of state trip so we were forced to have it fixed at a Dodge Dealer. While I can't recall the total price it was north of $3,000.
Ken & Kris + Heidi the dog
Sequim, Wa.
2003 Dodge 3500 SRW 4x4 diesel
2017 Trails West Sierra Select 2 Horse slant load trailer

Cummins12V98
Explorer III
Explorer III
Old-Biscuit wrote:
Turbo might have to be replaced but problem could be with the 'Exhaust Brake'
The 6.7L CTD uses a Variable Geometry Turbo.......vanes that move creating back pressure/exhaust braking

The actuator is usually ok, its the nozzle ring in the turbo that starts to bind. The servo motor isn't that strong, so any galling or buildup on the sliding surfaces of the nozzle ring will cause it to hang.

Does your MOM even turn EB ON??
If not routinely used it binds up due to sooting.


YEP, start truck turn on EB and TH. Wash rinse and repeat!!!
2015 RAM LongHorn 3500 Dually CrewCab 4X4 CUMMINS/AISIN RearAir 385HP/865TQ 4:10's
37,800# GCVWR "Towing Beast"

"HeavyWeight" B&W RVK3600

2016 MobileSuites 39TKSB3 highly "Elited" In the stable

2007.5 Mobile Suites 36 SB3 29,000# Combined SOLD

Bionic_Man
Explorer
Explorer
Sorry that they are having trouble with the truck. No, I don't think it is a common problem.

Dealer will charge more than an independent shop. Another option to look at is the local Cummins (not Dodge) dealer. When I had an exhaust brake put on my 03, the Cummins dealer was close to half the price Dodge wanted to charge me, for the exact same parts.
2012 RAM 3500 Laramie Longhorn DRW CC 4x4 Max Tow, Cummins HO, 60 gallon RDS aux fuel tank, Reese 18k Elite hitch
2003 Dodge Ram 3500 QC SB 4x4 Cummins HO NV5600 with Smarty JR, Jacobs EB (sold)
2002 Gulf Stream Sea Hawk 29FRB with Honda EV6010

kw_00
Explorer
Explorer
Update, thanks for the quick replies. I spoke with her this am, yes they cool the turbo down prior shutting off. They are getting the truck from the dealership and having a mechanic they know do the work. I did check the turbo in June when the problem first occurred. There was no play in it that I could feel. It didn't appear at that time to be coked either, but the lighting was not the best at that time. They got an aftermarket turbo around 2800 she said and a few hundred to install. I could have most likely done it myself but I will be busy the next weeks or so. I told u guys wrong it's a 2008 not an 2011, they purchased it at that time. Got 150k on it and maintained. I thought it was weird also about it going out as well. The turbo though did not break apart and the truck still drives. Thanks a lot for the replies, I'm passing all the info along to her.
A truck, a camper, a few toys, but most importantly a wonderful family.

brulaz
Explorer
Explorer
Good luck with that Hurricane!

Dunno where you are in Florida, but I had a hard time finding a reasonable RAM dealer when in S. Florida last winter.

Eventually went to LaBelle RAM, and they were better. South Central Florida, agricultural area away from the coast. Dunno about their diesel expertise though.
2014 ORV Timber Ridge 240RKS,8500#,1250# tongue,44K miles
690W Rooftop + 340W Portable Solar,4 GC2s,215Ah@24V
2016 Ram 2500 4x4 RgCab CTD,2507# payload,10.8 mpgUS tow

southernsky
Explorer
Explorer
Just had my turbo changed on my 2011. Electrical problems. One time that extended warranty pays off. Service writer at dealer said it was a $3000.00 plus job
2022 Renegade Super C
2020 Ford Ranger 4x4 Sport

Grit_dog
Navigator
Navigator
ScottG wrote:
Very rare to lose a turbo on a stock Cummins. So rare that it makes me question thier diagnosis..

Oh, and a failed turbo wont effect the injectors (BS meter pegged)


^This. And if it took out injector tips, there's enough turbo parts in the motor the whole thing is pretty much only good for a boat anchor.

Agree, should be less than $2k for a new turbo, installed.
Have a hard time spending 3k even if you pick the most expensive aftermarket turbo.
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5” turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

path1
Explorer
Explorer
If you can wait till weather is over....I think most stock have Holset HE351VE but double check, I could have it wrong in my mind and could be thinking of HX series. Take a look.

Not that hard to rebuild, take pic's as you take apart. Rebuild kit not much $$$

https://www.cumminsturbotechnologies.com/sites/g/files/suehlk406/f/Pdf/HE531V_Iveco.pdf


Found a video it might help.
https://www.youtube.com/watch?v=XWK3hTkP1QQ

Quick google search of turbo rebuilders & flordia turn up this guy. Unknown if he is any good or not.

https://www.tristateturbo.com/rebuilt-turbochargers/turbo-rebuild-miami-fl-florida-201-857-0555-deta...

OR Get on Cummins forum and ask for local info.
2003 Majestic 23P... Northwest travel machine
2013 Arctic Fox 25W... Wife "doll house" for longer snowbird trips
2001 "The Mighty Dodge"... tow vehicle for "doll house"

Old-Biscuit
Explorer III
Explorer III
Turbo might have to be replaced but problem could be with the 'Exhaust Brake'
The 6.7L CTD uses a Variable Geometry Turbo.......vanes that move creating back pressure/exhaust braking

The actuator is usually ok, its the nozzle ring in the turbo that starts to bind. The servo motor isn't that strong, so any galling or buildup on the sliding surfaces of the nozzle ring will cause it to hang.

Does your MOM even turn EB ON??
If not routinely used it binds up due to sooting.
Is it time for your medication or mine?


2007 DODGE 3500 QC SRW 5.9L CTD In-Bed 'quiet gen'
2007 HitchHiker II 32.5 UKTG 2000W Xantex Inverter
US NAVY------USS Decatur DDG31

Redwoodcamper
Explorer
Explorer
You can get a used low mile turbo for around 1k. It takes a couple hrs to put in.
2011 ram 3500. Cummins 68rfe. EFI live. 276k miles and climbing.
2017 keystone bullet 204

ScottG
Nomad
Nomad
Very rare to lose a turbo on a stock Cummins. So rare that it makes me question thier diagnosis..

Oh, and a failed turbo wont effect the injectors (BS meter pegged)