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Camper Dolly

msiminoff
Explorer II
Explorer II
When not in use, my TC is stored inside my warehouse. It's safe, dry, & temperature controlled which is great, but I have finally gotten fed up with the amount of jockey'ing it takes to get the whole rig into the back corner of the building... not to mention getting the truck back out after unloading :M
So, this morning I built a simple steel dolly on wheels. Now I can back into the roll-up door, raise the camper, pull the truck out, slide the dolly under, and lower the camper onto it. Rolling the dolly (w/3500lb camper on board) across the concrete floor is a simple one-man job, but steering is easier with 2 people since all of the wheels are swivel casters.
Here's a few pic's;


The dolly is 33" tall (truck bed is ~34") which minimizes the amount of time I spend running the jacks up and down.


There's a 3/4" plywood deck on top of the dolly and I'll be using a second piece of ply on the lower shelf l for storing my cargo rack, motorcycle rack, tailgate, etc.


The best part is that I can now quickly & easily get the camper tucked all the way into the corner.
BTW, my shell is stored on a rolling dolly too :C

Cheers
-Mark
'04 Alpenlite Saratoga 935, 328W of solar, 300Ah Odyssey batt's, Trimetric, Prosine 2.0
05 Ram3500, Cummins,Vision 19.5 w/M729F's, Dynatrac Hubs, RR airbags w/ping tanks, Superhitch, Roadmaster Swaybar, Rancho RS9000XL
The Overlhander Blog
26 REPLIES 26

BoilerEE
Explorer
Explorer
dadwolf2 wrote:
WOW...nice. Seems like that would really aid loading too. You can line it right up, remove the dolly and then back in. Could you guys tell us what casters you used?


I used these: http://www.amazon.com/gp/product/B003E7E9Q2/

I was going for larger wheel diameter to hopefully make them easier to roll over the inevitable debris on the garage floor. In retrospect maybe the double-wheel type that the OP used might make it easier to roll, but hard to know without trying both.

dadwolf2
Explorer
Explorer
WOW...nice. Seems like that would really aid loading too. You can line it right up, remove the dolly and then back in. Could you guys tell us what casters you used?
2005 Dodge Ram 2500 CTD,4X4,NV5600
2014 Adventurer 86FB

Bedlam
Moderator
Moderator
Add a removeable tow bar to the dolly so you can move it around with a vehicle or small tractor. Harbor Freight has tow bars that do not cost much if you catch them on sale or apply a coupon.

Host Mammoth 11.5 on Ram 5500 HD

BoilerEE
Explorer
Explorer
So I wanted to add my design on here:
I wanted mine to be as wide as possible for stability, particularly because of the big full-wall slide. I plan to add eyelets to attach the turnbuckles while it's on the dolly to make sure it's as stable as possible.
I also designed it to be as short as possible while allowing me to walk under the cabover portion without ducking, and still having it clear most of the garage ceiling (the steel I-beam you can see is 12' at the bottom).
The casters are 1200# each and I used the same steel as the OP. As with all things down with TLAR (that looks about right) engineering, it's probably overbuilt by about a factor of 10, but what isn't overbuilt is me -- takes every ounce of strength I have to move it around, so hopefully my wife will be able to help out pushing it around (fortunately she's quite athletic).

BTW, there's a sheet of plywood screwed down to it - just took the pic before to show detail.



Desert1667
Explorer
Explorer
1ST Class....

hunterj
Explorer
Explorer
Mark,

I built a similar dolly and had swivel wheels on all four corners. I added a removable tow bar to move with an ATV. The thing had a mind of it's own when moving. Would go which ever way it wanted. Replaced one side with fixed wheels and now the dolly handles great and will still maneuver easily with one person.

Jim
04 Dodge 3500 DRW 4x4
2019 Cruiser RV MPG 2120RB

msiminoff
Explorer II
Explorer II
I bet that camper sits very firmly on your dolly without any shimmy or sway.

The dolly is made from 2" x .120 wall square tube and 1" X .090 tube for the lower shelf & diagonal bracing. It could easily support twice the weight of my TC... there is zero "shimmy or sway" ('cept for the fact that the casters can roll) ๐Ÿ˜‰

What would you do different if you were building another? Would you go with non-swivel casters on one end?

I had plenty of time to think about my needs and the design of the dolly before I started cutting up the steel... Given my storage situation (busy/crowded warehouse, flat & level concrete floor, high ceiling), I can't think of anything at all that I'd change.
Since in need to maneuver the camper into the back corner of the warehouse, I wouldn't choose fixed casters, but I would certainly consider using casters with a swivel lock.

-Mark
'04 Alpenlite Saratoga 935, 328W of solar, 300Ah Odyssey batt's, Trimetric, Prosine 2.0
05 Ram3500, Cummins,Vision 19.5 w/M729F's, Dynatrac Hubs, RR airbags w/ping tanks, Superhitch, Roadmaster Swaybar, Rancho RS9000XL
The Overlhander Blog

JumboJet
Explorer
Explorer
msiminoff wrote:


I understand your reasoning for having it 33" tall. I would probably make mine a little shorter.

Questions: what would you do different if you were building another?

Would you go with non-swivel casters on one end?

Bedlam
Moderator
Moderator
That lower shelf adds a lot of support to your dolly legs. That's always a worry when using an elevated platform. I bet that camper sits very firmly on your dolly without any shimmy or sway.

Host Mammoth 11.5 on Ram 5500 HD

69_Avion
Explorer
Explorer
Very nice camper dolly. I like the garage also.
Ford F-350 4x4 Diesel
1988 Avion Triple Axle Trailer
1969 Avion C-11 Camper

oldtrojan66
Explorer
Explorer
Nice fix for a common problem. Nice to have good storage facilities, too.
2007 Jayco Designer 36RLTS
2006 F350 DRW 6.0 PSD (powerstrokehelp.com)
When you're born, everyone is smiling and you're crying. Live so that when you die everyone else is crying and you're smiling!

cewillis
Explorer
Explorer
That's a real nice job. And good that you have so much, high room.
Cal