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Extra Batteries and Inverters

Supercharged111
Explorer
Explorer
I saw this article and thought it was pretty neat. Since I want to add aux tanks in front of the rear fenders, I like the lift off wooden box that sits on top of the fender the best.

https://www.truckcampermagazine.com/camper-mods/projects/5-extra-battery-storage-areas-for-truck-campers/

Looks easy enough to build and wire. I wonder if anyone else has gotten more creative than what's in the article? The point of this and the inverter would be quieter boondocking, I hate to have to fire the generator to make a pot of coffee or run the microwave.

https://www.truckcampermagazine.com/camper-mods/projects/5-extra-battery-storage-areas-for-truck-campers/


I'm also curious about wiring an inverter. Wiring doesn't scare me one bit, I've done a few motor swaps in my day and am no stranger to a soldering gun. The camper/house wiring in comparison seems even simpler. I'm wondering if there's a junction box somewhere that I'm supposed to get into to tie the inverter in? Do you use a contactor of some sort to switch from shore power to the inverter?

Yes, I need to up my solar game as well, but don't plan to get into that in this thread. I had my questions answered there in a thread I posted previously.
2007 Lance 1131
1997 GMC K3500 crew cab supercharged dually
29 REPLIES 29

Virgil_Diesel
Explorer
Explorer
Here what Idid to bypass the converter when using Inverter. Follow the link below.
Cam Switch
2006 Chevy Silverado HD2500/DA/CC/SB/Pullrite Superglide 16k
2009 Jayco Superlite 31.5FBHS
2006 Lance Lite 845
2005 Jeep Wrangler Unlimited Sahara Rubicon 0337/1000
2013 18' Carson Flat bed 10k gvw trailer 16" 8 lug wheels

Kayteg1
Explorer II
Explorer II
Supercharged111 wrote:

Duh! I forgot that Torklift makes mounts like this. I could easily make my own and hang it off the frame in front of the rear wheels. Out of the way and I could have a relay in the mix to divorce it from the truck too. Would plug into the camper the same as something that lived in the back of the truck.


I just went via torklift site and the only thing they do is hanging bracket with standard battery box.
So you need 1 for each battery.
At $140 a pop, that can get pricey and I can't imagine this thing lasting.

Supercharged111
Explorer
Explorer
Hemi Joel wrote:
Are you using a relay or something to disconnect the converter when the inverter is on? How about the air conditioner? Are you disconnecting that when running the inverter, or do you have a huge inverter and battery bank to run the AC?


I don't think this was directed at me, but I had read about killing the converter with the inverter running. Seems to me that a simple trigger wire from the output of the first transfer switch could feed a relay to keep the inverter on, then when the second switch hits it'd lose that input and stop charging. As for the AC, my intent was to just leave that be. I plan to have 4 batteries total which probably wouldn't run the AC for very long, but it's as simple as just turning that off. My challenge now is to find a 3000W pure sine wave inverter that can be hardwired, all I'm seeing so far is inverters with ~4 outlets on the front panel.
2007 Lance 1131
1997 GMC K3500 crew cab supercharged dually

Supercharged111
Explorer
Explorer
Kayteg1 wrote:
I wonder is somebody tried to install batteries under truck bed? There should be enough space and that would not only be more convenient, but also lowers COG.
I found this one on ebay designated for Sprinter vans.
For transfer switch, I am making conversion with no generator and I made inverter the default.
When transfer switch is activated, it will draw some power and you don't want it while using batteries.
Still have to remember to turn converter breaker off/on.



Duh! I forgot that Torklift makes mounts like this. I could easily make my own and hang it off the frame in front of the rear wheels. Out of the way and I could have a relay in the mix to divorce it from the truck too. Would plug into the camper the same as something that lived in the back of the truck.
2007 Lance 1131
1997 GMC K3500 crew cab supercharged dually

Supercharged111
Explorer
Explorer
srschang wrote:
I just installed a second transfer switch in my new Northstar 12 STC a few weeks ago. The camper came with a transfer switch installed to switch between shore power and generator power. If you are connected to shore power, and start the generator, after 30 seconds or so the switch disconnects the shore power and almost instantly connects the generator power. I added a second transfer switch that switches between the output from the first transfer switch (either shore power or generator power) and my inverter. The only tricky part to a transfer switch is choosing the priority for the switch. There are two input connections to a transfer switch, usually called shore and generator. The generator input is the priority, if both shore and generator are connected, the switch will always shut off shore and connect the generator. If the generator is turned off, the switch will switch back to shore.

I took the output from the first transfer switch, and connected it to the "Generator" input of my second transfer switch. I then connected my inverter to the "Shore" input. Then I connected the output to the 110V distribution panel in the power center of the camper. So now, if I'm running on the inverter and plug into shore power, the second switch disconnects from the inverter and connects to the shore power. If I'm running on the inverter and have no shore power, then start the generator, the second switch disconnects from the inverter and connects the generator.

So the priority for 110V in my camper is lowest priority inverter, mid priority shore power, highest priority generator. You can set the priority however you want, just have to connect each power source to the appropriate priority of the transfer switch. As I said, the transfer switch two input connections are usually labeled "Shore" and "Generator", the "Generator" input has priority. If there is power coming into the "Shore" input and the "Generator" input at the same time, the transfer switch turns on the generator input and shuts off the shore input.

It sounds more confusing than it really is. But if I can figure it out, anybody can.


Good, this is how I'd envisioned the switch worked and needed to be wired, glad to hear it confirmed and now I anticipate how the thing will be labelled. That's exactly how I want mine to be.
2007 Lance 1131
1997 GMC K3500 crew cab supercharged dually

Kayteg1
Explorer II
Explorer II
I was thinking about adding relay to converter circuit and hook it up to transfer switch, so it would be open when on battery power and close when shore power is on.
But that makes lot of additional wiring and as said above >>> if you forget to flip the breaker when dry-camping you are a dummy.

srschang
Nomad
Nomad
Added a small single breaker box and moved the converter 110v supply from the power center to the breaker box. Then wire the breaker box to shore power before the transfer switch so it will only run from shore power.

Didn't take the time to move the A/C ahead of the second transfer switch. Figured if I turn on the A/C while running on the inverter and run my batteries down, I'm a dummy. Best way would be to also move the A/C out of the power center and into it's own breaker box (or with the converter in a small box that will handle more than 1 breaker) ahead of the transfer switch.


2022 Ram 3500 Dually Crewcab Longbed Cummins, 2019 Northstar 12 STC

Hemi_Joel
Explorer
Explorer
Are you using a relay or something to disconnect the converter when the inverter is on? How about the air conditioner? Are you disconnecting that when running the inverter, or do you have a huge inverter and battery bank to run the AC?
2018 Eagle Cap 1163 triple slide, 400W solar, MPPT, on a 93 Dodge D350 Cummins, DTT 89 torque converter, big turbo, 3 extra main leafs, Rancho 9000s rear, Monroe gas magnums front, upper overloads removed, home made stableloads, bags.

Kayteg1
Explorer II
Explorer II
I wonder is somebody tried to install batteries under truck bed? There should be enough space and that would not only be more convenient, but also lowers COG.
I found this one on ebay designated for Sprinter vans.
For transfer switch, I am making conversion with no generator and I made inverter the default.
When transfer switch is activated, it will draw some power and you don't want it while using batteries.
Still have to remember to turn converter breaker off/on.

srschang
Nomad
Nomad
I just installed a second transfer switch in my new Northstar 12 STC a few weeks ago. The camper came with a transfer switch installed to switch between shore power and generator power. If you are connected to shore power, and start the generator, after 30 seconds or so the switch disconnects the shore power and almost instantly connects the generator power. I added a second transfer switch that switches between the output from the first transfer switch (either shore power or generator power) and my inverter. The only tricky part to a transfer switch is choosing the priority for the switch. There are two input connections to a transfer switch, usually called shore and generator. The generator input is the priority, if both shore and generator are connected, the switch will always shut off shore and connect the generator. If the generator is turned off, the switch will switch back to shore.

I took the output from the first transfer switch, and connected it to the "Generator" input of my second transfer switch. I then connected my inverter to the "Shore" input. Then I connected the output to the 110V distribution panel in the power center of the camper. So now, if I'm running on the inverter and plug into shore power, the second switch disconnects from the inverter and connects to the shore power. If I'm running on the inverter and have no shore power, then start the generator, the second switch disconnects from the inverter and connects the generator.

So the priority for 110V in my camper is lowest priority inverter, mid priority shore power, highest priority generator. You can set the priority however you want, just have to connect each power source to the appropriate priority of the transfer switch. As I said, the transfer switch two input connections are usually labeled "Shore" and "Generator", the "Generator" input has priority. If there is power coming into the "Shore" input and the "Generator" input at the same time, the transfer switch turns on the generator input and shuts off the shore input.

It sounds more confusing than it really is. But if I can figure it out, anybody can.


2022 Ram 3500 Dually Crewcab Longbed Cummins, 2019 Northstar 12 STC

Supercharged111
Explorer
Explorer
That was kinda generic unless I missed something, I just need to hunt a little more for a diagram on how the transfer switch does it's thing. And get my hands on the schematic for my camper. I think I have those.
2007 Lance 1131
1997 GMC K3500 crew cab supercharged dually

Hemi_Joel
Explorer
Explorer
https://www.doityourselfrv.com/rv-inverter-install-diy/

THis should be helpful
2018 Eagle Cap 1163 triple slide, 400W solar, MPPT, on a 93 Dodge D350 Cummins, DTT 89 torque converter, big turbo, 3 extra main leafs, Rancho 9000s rear, Monroe gas magnums front, upper overloads removed, home made stableloads, bags.

Supercharged111
Explorer
Explorer
Seems something like this ought to work, I'd just put it downstream of the transfer switch I must already have that switches from shore power to generator.

https://www.campingworld.com/trc-30-amp-automatic-transfer-switch-75000.html?gclsrc=aw.ds&&gclid=Cj0KCQjwmpb0BRCBARIsAG7y4zarJ02Tr9emyGwR5BU4T4pVhOl0vwp6nioybc4WFxVGu8uRpf6inc8aArNGEALw_wcB

I'm guessing one of the 2 inputs is considered the priority input and will favor it over the backup source?
2007 Lance 1131
1997 GMC K3500 crew cab supercharged dually

Lwiddis
Explorer II
Explorer II
“The camper/house wiring in comparison seems even simpler.”

Provided you use an adequate gauge wire, yes.
Winnebago 2101DS TT & 2022 Chevy Silverado 1500 LTZ Z71, WindyNation 300 watt solar-Lossigy 200 AH Lithium battery. Prefer boondocking, USFS, COE, BLM, NPS, TVA, state camps. Bicyclist. 14 yr. Army -11B40 then 11A - (MOS 1542 & 1560) IOBC & IOAC grad

Hemi_Joel
Explorer
Explorer
Your connection of the 110v feed from the inverter needs to be isolated from shore power and generator power in a 100% failsafe method. The easy way is to run some outlets (Additional new or re-wired existing) that are dedicated to the inverter. When the inverter is in use, plug into them. When not, plug into the others.
Or else you can do it with an additional automatic transfer switch. There are articles online how to rig up automatic transfer switches in pairs to isolate and prioritize the power source that is feeding the coach wiring. Shore, gen, or inverter.
2018 Eagle Cap 1163 triple slide, 400W solar, MPPT, on a 93 Dodge D350 Cummins, DTT 89 torque converter, big turbo, 3 extra main leafs, Rancho 9000s rear, Monroe gas magnums front, upper overloads removed, home made stableloads, bags.