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How are your solar panels mounted?

Twistedlarch
Explorer
Explorer
How do you all have your panels mounted on your roof? Does anyone have a set up that allows you to angle in any direction to maximize sun exposure?

Thanks
Brian
45 REPLIES 45

ajriding
Explorer II
Explorer II
I have done 4 RVs with solar. None did I use screws, I just personally do not like more holes that can leak.

I have had great success with the 3M VHB tape.
The first projects I used more tape than necessary.
On the last project, which is on a steel roof, I assume galvanized, I used aluminum angle iron pieces cut from a long Homedepot piece. They were the width, about 18 inches, of the panel. I taped 4 inch pieces on the ends and stuck that to the roof. I attached the panels off the roof for cooling airflow and room for the cables. I left the sides completely open, the angle iron was only on the ends. *
You will want to screw the panels to the brackets before committing to sticking it down to ensure there are no gaps.
I used self-tapping screws to attach the panel to the bracket.
My panels are similar or exactly like the post before me. Be sure not to put the screws too high and run through the panel itself.
If your surfaces is metal, or gel coat fiberglass then the tape works fine. On rubber, then maybe thats why guys screw to the roof.
I wanted to mount them on a hinge and use a locking pin so I could rotate them up to face south. I had no intention of aiming them constantly, but just to get an angle to capture max sunlight from the south. I would have to park east-west facing one direction as I planned only one hinge - that's if I wanted morning to evening setup.
As is I mounted them flat, two 100 w panels and is enough. In Spring to Fall the batteries recharge by morning. I run a big electric chest compressor fridge, and minimal lights/charging.

The VHB tape will come off with a heat gun and some pulling, or using a scraper, but I have never had any issues with it coming un-stuck otherwise.

* If your roof is not completely flat, few are, then do not screw the panel to the angle iron (L-bracket) with all the screws, just one screw per side to hold it all, then when on the roof this allows for the bracket to lay flat, important for the tape to be perfectly flat, then screw the remaining screws in

bpounds
Nomad
Nomad
Zee brackets, set in a puddle of dicor, screwed to the roof, one screw per bracket if I could get it over a truss, 2 screws on the few where I couldn't, then dicor covering the screw heads. This is for mounting on a EPDM roof.

2006 F250 Diesel
2011 Keystone Cougar 278RKSWE Fiver

Vintage465
Nomad
Nomad
Mine are screwed down using 2 stainless steel 1/4 screws per bracket(4 per panel)into trusses. Where I couldn't get into a truss I used "Well Nuts" and stainless 1/4" bolts. I don't tilt panels, for the roof's sake, I don't really like unnecessarily getting on the roof. Some day I may set up a tilt set up my set up doesn't meet my needs. I'd have to be more comfortable with the durability of my roof if I set up a tilt mechanism. So far it meets my needs.
V-465
2013 GMC 2500HD Duramax Denali. 2015 CreekSide 20fq w/450 watts solar and 465 amp/hour of batteries. Retired and living the dream!

travisc
Explorer
Explorer
I have adapters to tilt mine and for years never used them
Winnebago Access 24V

babock
Explorer
Explorer
I made my own brackets out of aluminum angle bolted together. They get screwed into the roof. I was able to get a roof plan so that each mount is screwed through the roof into a wood rafter. Dicor under the foot of each bracket and around the entire foot once screwed down.

Instead of tilting my panels. I just put up a 4th panel to account for the loss that flat panels give. The less I go up on the roof, the less chance I have of falling off the roof.

pigman1
Explorer
Explorer
I have 8 brackets on each panel that hold to the panel with 1/4" stainless screws/knobs. Since each panel can be raised in any of the 4 primary directions, I've adjusted the brace lengths for summer and winter in the southern part of the US and the same for the northern part of the US. Not exactly optimum for each panel, but by using approximations I'm probably pulling at least 90% out of each panel. Of course this means I have to be aware of the orientation of the bus and need to park it as close to the cardinal headings as possible. Since we boondock a lot and don't put the panels up unless we'll be in one place for 3-4 days or more this method works well for us.
Pigman & Piglady
2013 Tiffin Allegro Bus 43' QGP
2011 Chevy Silverado 1500
SMI Air Force One toad brake
Street Atlas USA Plus

beemerphile1
Explorer
Explorer
Z brackets and screwed to the roof
Build a life you don't need a vacation from.

2016 Silverado 3500HD DRW D/A 4x4
2018 Keystone Cougar 26RBS
2006 Weekend Warrior FK1900

12thgenusa
Explorer
Explorer
Mine are able to tilt in four directions. No running up and down. I just set them at the "optimum" angle for the latitude and month. I generally don't tilt if I'm going to be some place less than three days. It's more advantageous to tilt the further north you are. Some of us don't have the space to just add one more panel.


2007 Tundra DC 4X4 5.7, Alcan custom rear springs, 2009 Cougar 245RKS, 370 watts ET solar, Victron BMV-712, Victron SmartSolar 100/30, 200AH LiP04 bank, ProWatt 2000.

Ivylog
Explorer III
Explorer III
I took advantage of the raised side rails on my DP to tilt 7 of the 9 I installed.
This post is my opinion (free advice). It is not intended to influence anyone's judgment nor do I advocate anyone do what I propose.
Sold 04 Dynasty to our son after 14 great years.
Upgraded with a 08 HR Navigator 45โ€™...

pianotuna
Nomad III
Nomad III
Mine are riveted to aluminum angle. The angle is held to the roof by six screws per panel.
Regards, Don
My ride is a 28 foot Class C, 256 watts solar, 556 amp-hours of Telcom jars, 3000 watt Magnum hybrid inverter, Sola Basic Autoformer, Microair Easy Start.

Lwiddis
Explorer II
Explorer II
Four 2 bolt brackets for each of my three panels. Not interested in tilting...up and down a ladder repeatedly. Three panels sufficient so far. Will add a fourth someday. I wired for four panels. Hint - wire more than sufficiently.
Winnebago 2101DS TT & 2022 Chevy Silverado 1500 LTZ Z71, WindyNation 300 watt solar-Lossigy 200 AH Lithium battery. Prefer boondocking, USFS, COE, BLM, NPS, TVA, state camps. Bicyclist. 14 yr. Army -11B40 then 11A - (MOS 1542 & 1560) IOBC & IOAC grad

Ed_Gee
Explorer II
Explorer II
My panels are mounted flat on roof .... mounting brackets fastened to roof with 3M double sided tape. Mount brackets have option to add tilt bar for the panels if I am parked for extended period.
Ed - on the Central Oregon coast
2018 Winnebago Fuse 23A
Scion xA toad

Yosemite_Sam1
Explorer
Explorer
That's the reason why I did not mount mine on the roof.

Besides, I want my campsite under trees and tucked in the forest -- I can move my panel and need not the RV.

CA_Traveler
Explorer III
Explorer III
I read that 7 times on the roof is the average for panel adjustment. Most just add one additional panel and they are good to go.
2009 Holiday Rambler 42' Scepter with ISL 400 Cummins
750 Watts Solar Morningstar MPPT 60 Controller
2014 Grand Cherokee Overland

Bob

jdc1
Explorer II
Explorer II
Who wants to climb up there to move it every hour? You'll end up wrecking your roof eventually (retired general contractor). You'll get 6 hours+ of great sunlight even in winter if they are mounted as they should be.