This isn't so much a question regarding my trailer, but a question regarding my quad and loading it in my truck.
I have a 2015 Ram Sport Crew with the 5'5" box. I want to load my 2011 Outlander 650 in the box without the tailgate. I've figured out that if I use two car ramps in the box, and back it in, the front wheels sit about 4 inches from the rear of the box.
For safety, I want to extend my bed of my box by about 4 to 5 inches. In order to accomplish this I want to remove my tailgate and place about 4" of wood (2x4 or otherwise) along the length of the bumper. This will bring the bumper up to the same height as the bed. Then I'll get a sheet of 3/4" plywood to run the entire length of the bed and overtop of the wood sitting on the bumper. I'll then screw the plywood in to the wood on the bumper too.
My concern is can the bumper support the weight of the quad while loading? Once its loaded, there wont be any weight on the bumper. I know the bumper says max tounge weight for towing is 500 lbs. My quad is 670 lbs dry from what I understand, so with fuel and skid plates I gather its somewhere in the 800 lb range, 300 +/- lbs above that rating.
Now I figure there has to be some leeway in that 500 lb rating, as when you're towing let say 500lb of tounge weight the force will go up and down with bumps in the road.
Think it can support the 800 lb without bending any brackets while I'm simply loading the quad with the ramps? I attached a photo below of what I mean: