Forum Discussion
DrewE
Apr 27, 2016Explorer II
Are you planning on any outside material over the plywood, like fiberglass or something? If so, I think typically you'd use that to cover the seams, after making whatever preparations are needed to ensure they stay tight and even.
I think boat hulls frequently just use a backer/butt block at the joint to hold the pieces in alignment, or else scarf and glue the joint to basically form a continuous piece of material. (Scarfing is easier for narrower widths and larger thicknesses than it is for a full 1/4" sheet of plywood!) Often they're covered over with a layer or two or three of fiberglass cloth for protection and waterproofing, and possibly a gelcoat or other finish.
There are various ways of forming a rounded corner, depending at least somewhat on the radius needed. For fixing up the bottom curve of the cabover on my class C, I put a seriese of strips around plywood formers, somewhat like barrel staves, with a layer of fiberglass epoxied to the front and back to tie them all together structurally. It made a fairly light and stiff and strong construction, though was a good bit of work to put together. I didn't use one, but a bead and cove router bit set applied to the edges of the strips would allow them to interlock where they meet and make for a stronger and better job overall.
I think boat hulls frequently just use a backer/butt block at the joint to hold the pieces in alignment, or else scarf and glue the joint to basically form a continuous piece of material. (Scarfing is easier for narrower widths and larger thicknesses than it is for a full 1/4" sheet of plywood!) Often they're covered over with a layer or two or three of fiberglass cloth for protection and waterproofing, and possibly a gelcoat or other finish.
There are various ways of forming a rounded corner, depending at least somewhat on the radius needed. For fixing up the bottom curve of the cabover on my class C, I put a seriese of strips around plywood formers, somewhat like barrel staves, with a layer of fiberglass epoxied to the front and back to tie them all together structurally. It made a fairly light and stiff and strong construction, though was a good bit of work to put together. I didn't use one, but a bead and cove router bit set applied to the edges of the strips would allow them to interlock where they meet and make for a stronger and better job overall.
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