Forum Discussion

coruss's avatar
coruss
Explorer
Sep 19, 2015

Solar advice for prewired nash camper

I want to add solar to my 2010 Nash 25r,that is "pre wired".

The controller is ment to go in an interior cabinet. The cabnet would be about 2 feet way from the roof connector and from there maybe 10-15 feet of wire to the battery. As best I can tell it is all 10g wiring. I don't want to mess with trying to fish/pull new wiring so will be using the existing wiring.

I currently have two Trojan 145 6v batteries, all led lighting and would want at least 250 watts.

So given that the wire size is less than ideal what are my options?

-with the smaller wire would a 24v panel work best?

-if I go 24v is an mppt controller the only option? Some pwm controllers work for 24 but I can't tell if they are able to step down to 12v. If so are they any good?

-would it be a really bad idea to mount the controller in the inside cabinet and then have 10+ feet of 10g wire to the battery.

-The solar wire comes into a small sealed compartment under the camper that is just a few feet from the batteries, if I mounted it here do controllers need some air flow to cool them?

Thanks for any advice

4 Replies

  • Hi,

    I had the same issue, so I went to series/parallel panels and 33 volts to the controller. It costs a bit more for the controller but my results were excellent.

    I would move the controller MUCH closer to the battery bank. I used #8 wire from the controller to the bank.

    Here is a simple flow chart.

    Budget-->Energy Audit-->Battery bank size-->number of watts-->PWM or MPPT. What ever type of controller is chosen, make sure it has adjustable set points and a temperature probe that is on the battery.

    If you use solar as a battery charger, one rule of thumb is between 60 and 150 watts of panels per 100 amp-hours of storage. The smaller the battery bank the higher the wattage needed (per 100 amp-hours). Here is a link to the rather special spreadsheet which includes an energy audit, that N8GS has created to help size solar battery charging systems!
    solar spreadsheet by N8GS

    If you full time or use an inverter lots, then populate the entire unshaded area of the roof with panels. I'm considering replacing my awning with solar panels.

    For a nice explanation of solar, try this link:
    Golden rules of solar
  • Thanks

    I know it's 10g that comes out at the batteries. I have not pulled the cabinet apart to see what size comes off the roof, so I am just assuming it's 10 also.

    So with the 10g it would be ok to run 12v with the controller in the cabinet?
  • coruss wrote:
    As best I can tell it is all 10g wiring. ..t 250 watts.-with the smaller wire would a 24v panel work best?
    Do you mean the wiring to the roof is 10, or the wiring to the batteries?

    #10 *should* handle 250w @ 12v ok. Not much more. Yes, controllers need air flow.

About DIY Maintenance

RV projects you can tackle on your own with a few friendly pointers.4,365 PostsLatest Activity: Apr 25, 2025