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skripo's avatar
skripo
Explorer
May 05, 2015

Solar charge controller selection help needed

I am looking to put in a solar system that will produce about 30 amps per day. I choose a semi-flexible 135 watt panel made by Sunpower which meets my capacity needs.

My only problem is choosing the charge controller. My original choice was a 20 AMP Suntracer MPPT (yes it is a REAL MPPT) with the remote panel.

My only issue is that I want to use the see consumption and use the low voltage battery disconnect, unfortunately my converter is 55 AMPs. If I want a 55 AMP or more charge controller the cost goes up obscenely.

Realistically, what is the maximum draw I can see from 12V lights, heater fan, and other 12V loads. I know it is hard to estimate but what is typical?

Also, does the converter ever supply 55 amps for battery charging?

Thank you.
  • Thank you for all the replies.

    Pianotuna: I think so. I have this battery and it is 50% after 2 days of use.

    Westend: Thank you for the calculator. Some converters have a consumption meter and an LVD function that disconnects the battery when it drops below a certain voltage.

    Unfortunately the charge controller needs to sit between the battery and the load to do this and has to be sized to the load amperage.

    I am assuming that worst case scenario would be 55 amps because that is my panels rated amperage.
  • skripo wrote:
    I am looking to put in a solar system that will produce about 30 amps per day. I choose a semi-flexible 135 watt panel made by Sunpower which meets my capacity needs.

    30AH/day would be typical with one 135W module, maybe a bit more if the sun is good.

    My only problem is choosing the charge controller. My original choice was a 20 AMP Suntracer MPPT (yes it is a REAL MPPT) with the remote panel.
    I know squat about that controller but is sems to have a rating large enough to handle a single 135W module.


    My only issue is that I want to use the see consumption and use the low voltage battery disconnect, unfortunately my converter is 55 AMPs. If I want a 55 AMP or more charge controller the cost goes up obscenely.
    Don't understand the thoughts, here. Please try again.

    Realistically, what is the maximum draw I can see from 12V lights, heater fan, and other 12V loads. I know it is hard to estimate but what is typical?
    Download this spreadsheet calculator and add up your total:Quartzfest calculator

    Also, does the converter ever supply 55 amps for battery charging?
    Yes, it's possible that a 55 amp converter delivers 55 amps at the output terminals. You will need adequate cable, a battery that will accept the amps, and a circuit breaker between battery and converter greater than 55 amps (some are only 30 amps)

    Thank you.


    Hope it helps
  • Per NEC for 30 amps of solar you will need a 45 amp controller; NEC derates them to about 36 amps. Our worst case boondocking usage takes the batteries to 47% state of charge in one day. That is ~662 WH. We are very conservative and normal usage is ~189 WH. A quick and dirty rule of thumb 100 watts of solar per 100AH of battery, but the reality is more complicated.

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