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pennstaterv's avatar
pennstaterv
Explorer
Apr 11, 2015

under belly re-install

happy saturday --

I am removing the underbelly of my 5er to do some work. All of the bolts holding it up are completely rusted and any effort to take them off results in snapping the heads....obviously not a problem for removing the cardboard junk, but just wondering if there are any alternatives to re-installing it. I don't really want to drill all new holes for new fasteners... was thinking maybe some screw clamps?

16 Replies

  • LarryJM wrote:
    I completely re did my underbelly and designed some things to reinstall and hold the material with a combination of nylon fasteners using the existing sheet metal screw locations along with a system to prevent the material from sagging using a "no drill" system. All my work is in THIS ALBUM with detailed descriptions in the picture captions.

    Larry



    Thanks for all the suggestions --- all good advice. especially like the photo album Larry, thanks.... I always thought of getting under there to add some insulation and re-route some stuff
  • I completely re did my underbelly and designed some things to reinstall and hold the material with a combination of nylon fasteners using the existing sheet metal screw locations along with a system to prevent the material from sagging using a "no drill" system. All my work is in THIS ALBUM with detailed descriptions in the picture captions.

    Larry
  • Mechanically fastening is the way to go. I've thought about how I would do this some day and what I would do is use a long strip of sheet aluminum maybe 2-3" wide and pop rivet the first sheet to the strip along with washers (so that screw heads won't stick out too far). Then the overlapping sheet would be screwed down with SS self-tapping screws. Maybe you can re-use whatever is behind the existing screws to screw into again. Then I'd finish that off with Scrim Shield or Gorilla tape to keep moisture out and to make the underbelly a little more airtight. Penetrations for pipes, tank valve cables,etc. can be sealed off with landscape foam which is a black/grey color.
  • I think I would use self tapping screw/bolts. They have a hex head just like a bolt and a self tapping bit end. If you get them in the same location it would simply drill out the rusted bolt and install in the same hole. They install fairly easily with a cordless drill.
  • donn0128 wrote:
    SS self taping screws. Might have to do some research, but they should be available.


    Ditto on the SS self tapping screws. Make sure you use the right sized drill to make the new holes the SS screws will wring off if the hole is too small.
  • SS self taping screws. Might have to do some research, but they should be available.

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