ah64id wrote:
The cavity does NOT have to be full to get grease to transfer to the outer wheel bearing, the internal shape of the hub allows grease to travel.
I am afraid that is a misleading statement. On both the Dexter EZ-Lube as well as the similar AL-Ko Ultra Lube hubs, the grease must enter through the grease fitting, and pass through a hole drilled down the center of the axle to the area between the inboard seal and the inboard bearing. From there it is forced outward through the inboard bearing into the space between the inboard and outboard bearings. Once that space is filled up, the grease continues to be forced outward into and through the outboard being and escapes out through the space around the outside of the outboard bearing. The first time the grease fitting is used after hand packing and installing the bearings, enough grease must be pumped in to completely fill that space before any grease will be forced into the outboard bearing. The first grease forced in will be the "dirty" grease that has just been forced out of the inboard bearing, so that is why it is important to pump until you see "fresh" grease. Depending on how big the axle is, this can take most of a big cartridge of grease per each hub. Once the space is initially full, much less is required ....
Both manufacturers have good cutaway diagrams on their web pages. Dexter recommends spinning the wheel while greasing, AL-Ko states spinning the wheel is not necessary. Go figure .....
At any rate, everything should be taken apart, inspected, hand packed, and installed with new seals every 10,000 miles or couple of three years regardless of how much you pump in between inspections.