Forum Discussion
- kakampersExplorer
colliehauler wrote:
kakampers wrote:
What caused the welds to break, I would be willing to bet they were stressed from bumps. Why would they be stressed ? Maybe because the frame flexed enough to put stress on the wall joints. A air pin box absorbs a lot of energy. I stand by my statement the root cause was frame flex. A few years back a Toyhauler was built with not enough support for the pin box and they added a air pin box as well.
Cracked walls are not always frame flex...our wall cracked in our Bighorn. The cause turned out to be broken welds in the aluminum wall studs...they broke due to our C4500 truck suspension and lack of air on the pin or the hitch. Absolutely nothing wrong with fiver frame...after fixing truck suspension and adding air pinbox, never had another problem.
And in our case you would be wrong! There was no frame flex...in fact, the complete opposite. Our Kodiak, when it was sent out for up fit with air bags, they left the jounce pads on...the bags never functioned and it was riding on the pads...beat the******out of the fiver.
We had the jounce pads removed and added the air pin ourselves...manufacturer fixed the side wall only, never touched the frame..never had another problem...if it had been frame flex it would have happened again during the 80k miles we put on it...it didn't! - Mile_HighExplorer
rskeans wrote:
Mile High wrote:
What is the big deal about frame flex? Frames need to flex somewhat, or the rest of the coach takes the brunt. The coach just needs to be designed correctly to account for the flex.
Well, my old '08 Ford had frame flex that would resonate around 45mph. When in resonates you get 'g' amplication that potentially could lead up greater problems. Not saying this happens here, but it could. Boxed frames like in the Chevy and RAM solve that problem. Also the frames used in the Mobile Suites and Lifestyle, and a couple others won't have that problem.
Hmm, I had an 08 Ford as well, and never had that problem, nor have I ever heard of it. I'm not sure that was any kind of "fix" chev and dodge went to. I have a Jeep with a completely rusted through box frame because the frame couldn't clean itself out when it got wet or muddy. I'm not a fan of box frames at all. - rskeansExplorer
Mile High wrote:
What is the big deal about frame flex? Frames need to flex somewhat, or the rest of the coach takes the brunt. The coach just needs to be designed correctly to account for the flex.
Well, my old '08 Ford had frame flex that would resonate around 45mph. When in resonates you get 'g' amplication that potentially could lead up greater problems. Not saying this happens here, but it could. Boxed frames like in the Chevy and RAM solve that problem. Also the frames used in the Mobile Suites and Lifestyle, and a couple others won't have that problem. - Mile_HighExplorerWhat is the big deal about frame flex? Frames need to flex somewhat, or the rest of the coach takes the brunt. The coach just needs to be designed correctly to account for the flex.
- colliehaulerExplorer III
kakampers wrote:
What caused the welds to break, I would be willing to bet they were stressed from bumps. Why would they be stressed ? Maybe because the frame flexed enough to put stress on the wall joints. A air pin box absorbs a lot of energy. I stand by my statement the root cause was frame flex. A few years back a Toyhauler was built with not enough support for the pin box and they added a air pin box as well.
Cracked walls are not always frame flex...our wall cracked in our Bighorn. The cause turned out to be broken welds in the aluminum wall studs...they broke due to our C4500 truck suspension and lack of air on the pin or the hitch. Absolutely nothing wrong with fiver frame...after fixing truck suspension and adding air pinbox, never had another problem. - kakampersExplorerCracked walls are not always frame flex...our wall cracked in our Bighorn. The cause turned out to be broken welds in the aluminum wall studs...they broke due to our C4500 truck suspension and lack of air on the pin or the hitch. Absolutely nothing wrong with fiver frame...after fixing truck suspension and adding air pinbox, never had another problem.
- Mile_HighExplorer
colliehauler wrote:
Not necessarily, it might have been the ignorant engineer that didn't look at 5th history and understand that have to put a flex joint in the wall right there.avvidclif1 wrote:
What do you think causes cracks in walls Frame flex or Broke frame. either way it was the Frame that caused the problem.goducks10 wrote:
Dog Folks wrote:
goducks10 wrote:
You wouldn't be able too. (sic)
Then we won't try to.
Not that I am a Lippert cheerleader, but has anyone seen a documented,with a link, Lippert frame failure in the last five years??
I have. 2013.
http://www.openrangeowners.com/ORforum/viewtopic.php?f=86&t=1482&start=128
BZZZT Thrown out. Cracks in walls, not frame. - colliehaulerExplorer III
avvidclif1 wrote:
What do you think causes cracks in walls Frame flex or Broke frame. either way it was the Frame that caused the problem.goducks10 wrote:
Dog Folks wrote:
goducks10 wrote:
You wouldn't be able too. (sic)
Then we won't try to.
Not that I am a Lippert cheerleader, but has anyone seen a documented,with a link, Lippert frame failure in the last five years??
I have. 2013.
http://www.openrangeowners.com/ORforum/viewtopic.php?f=86&t=1482&start=128
BZZZT Thrown out. Cracks in walls, not frame. - Cummins12V98Explorer IIIThe FACT is Lippert builds what the RV Mfg wants, in general that is "Light and Cheap" so most of the frame problems arise from that requirement!
Bottom line YA get what YA pay for! - goducks10Explorer
avvidclif1 wrote:
goducks10 wrote:
Dog Folks wrote:
goducks10 wrote:
You wouldn't be able too. (sic)
Then we won't try to.
Not that I am a Lippert cheerleader, but has anyone seen a documented,with a link, Lippert frame failure in the last five years??
I have. 2013.
http://www.openrangeowners.com/ORforum/viewtopic.php?f=86&t=1482&start=128
BZZZT Thrown out. Cracks in walls, not frame.
Did you read the whole link? Here's a quote from it.
I'd be surprised if new units did not see this issue. Why would OR change Lippert frames when only a few are experiencing frame flex? Some are within warranties and others are having to pay outside of warranty. This issue surfaced about 2010 and I had it on my 2013 unit. OR knew about this issue in 2010 yet a 2013 unit had this issue. Their not going to spend extra money when only a small percentage are claiming warranties on it.
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