From conversation of 6/28/09...
cheeze1 wrote:
Burl, your breaker/fuse panel should be under your rear dinette seat right next to the sink cabinet. You need a torx bit (#10?) to remove the front panel. There is another panel held with 2 normal screws that surrounds the breakers. Remove that and you will find the buss bars. In addition, under the rear dinette seat (if the cover doesn't lift remove the screws) you will find another buss bar screwed to the floor. That's where I found one loose wire. The ones on the melted bar were too far gone for me to determine if any of those were loose/causing the problem.
Finally got to tightening all loose screws:
These two busbars were where you had a meltdown

* on the two bus bars you pictured in a link showing your problem meltdown - I had little looseness on maybe two screws,
* and one needing a 1/4 turn on the other bus bar under the seat where all wires were white.
* Note. though you did not mention this, I found several wires were 1/8 turn loose at the terminals of the 6 or so pull-out fuses next door to the two busbars that melted on you (to the right of what you see in the pic above)
Also, we had discussed my power cord head-to-wire separation. I bought a replacement 30A plug (for the cg power pole) at Home Depot (Leviton No. 830 T) for $10. It is 2 piece hinged plastic w/ good instructions of how to strip the wires and which go where. I will keep it in the RV, but for now as a backup.
I bridged the 1/4" gap from the plug head and the cord outer black sheathing by forming a 1" long barrel around the cord (using a 1" wide by 2" long piece of thin plastic cut from a old soft butter container) working one end of the barrel up into the plug head and wrapping it all over w/ elec tape. Plugged the cord into adapter and house outlet and ran the AC - there seems to be no noticeable heat issue.
I will monitor the plug heat at a cg.
If I do determine a 'cool' plug at cg power stations, I will be inclined to guess that the cord pulls away from the plug due to all the uneven 'bunching' that might occur when winding and unwinding all or partial lengths of the 25 ft. powewr cord. Maybe not related to heat at all. Will let you know.