Forum Discussion

JHSJMS's avatar
JHSJMS
Explorer
Sep 23, 2013

High hours on generator

I am interested in buying a 03 coach. Although it only has 57K on the coach, the generator has 3500 hours. The owner boondocked a lot at races. It is a 7.5kw Onan QD diesel. This is many more hours than a lot of others I have looked at. Should I be concerned with this many hours? Any ideas of what to look out for?
  • Our local Cummins/Onan dealer told me they routinely see the bigger Onan QD gensets go up to around 20k hours before any major work/repairs are needed.

    That said, there are some service procedures that should be performed around the 3k hour mark.

    When we purchased our 03 Dynasty it had approx. 2700 hours on the Onan 10k Quiet Diesel genset, I thought it was a lot but relaxed after talking to our Onan dealer. Upon doing most of the preventive maintenance on our coach upon taking ownership of it I tore into the genset and noticed that the belt was on its way out. It had a couple of nasty chunks taken out of it. I removed all of the covers and performed the 3k hour service a little premature but I am glad I did. I also changed oil, coolant, all of the filters, flushed cooling system, washed the radiator off and adjusted the valves. The valves actually didn't need adjusting as they were fine but the FSM recommended adjusting them. The tech at the Onan dealer also told me to not worry about the valves as he has never seen them out of adjustment until closer to 10k hours, however, I am a stickler for following the factory recommendations.

    Ours currently has just over 3k hours and runs like a top. We have only put a few hundred hours on it in the six years of ownership.

    Mike.
  • I've heard reports of these having over 20k hours, I wouldn't worry.....unless it wasn't service properly.
  • Most Onan diesel generators have Kubota engine which will go 10,000 with good care. But don't overheat them as it will end their life. Keep the cooling system clean and maintained.;)
  • Mine currently has about 3100 hours on it and never missed a beat in about 15 years.....I service it once a year.
  • It wouldn't bother me if it has been properly maintained, especially if the rest of the coach is in great shape. I'd be more concerned if the genny had a tenth of the hours (350) as Onans love nothing better than to be purring along providing power for an entire rig. Ask if you could give it a good test run for a couple of hours under heavy load. Enjoy your new rig!!!
  • Shouldn't be a problem. Have an Onan dealer check it out and do a full service and it will probably outlive you.
  • Be happy, QD7500's like to be run.

    Make sure the oil, filters etc. were changed per the maintenance schedule.

    At 10K hours you may have some work to do, but you may never get there.