Another project. Replace really dirty original driver side seat belt with brand new one.
This one's pretty straightforward. Get a T-50 Torx bit and 5/8" socket. Unbolt the old one and replace with the new one.
Here's another one of those "put off till later jobs". When I installed the battery vent in the side of the van the hole I drilled ended up being just a little too large. It's probably off by no more than 1/16" but it just bugged me. Till now that is.
You can see the gap in this photo, along with where someone/something scratched the side of the van.
From McMaster-Carr I ordered ten chromed washers. Didn't need ten but that was the lowest number I could order. The inside diameter of the washer is smaller than the outside diameter of the threaded shaft on the vent.
I take the insulated wall panels on and off enough times that I'm thinking of just calling them "access panels" instead. Remove the access panel over the battery vent and unscrew the vent.
I don't have a drill bit the exact same size as the vent shaft so to enlarge the hole in the chrome washer I'm using a end mill bit on my milling machine. The end mill is smaller then the diameter of the hole I want to make. The table on the mill moves front to back and left to right.
By carefully moving the table while the bit spins I'm able to make a hole just the right size.
Perfect fit.
Mount back on the van. Much better.
Mark one project off the list and add another to it. Paint the van.
By the way, if anyone needs a 9/16" SAE chromed washer let me know. I've got a quantity up to nine for sale.