RLS7201 wrote:
Your symptoms indicate a bad primary thermostat. If the primary thermostat fails and the Emergency Cut Off (ECO) thermostat shuts off the burner, the circuit board will lock out and not let the water heater re-fire until you cycle the on/off switch.
Richard
This is exactly what's happening. I was at a Warrior Dash event yesterday and promised my friends a hot shower rather than having to use the outdoor, dribbling cold water showers they provide at the event. I registered for the event but wimped out. I did it last year, but I'm of an age where a muddy obstacle course on a rainy 60-degree day doesn't sound like fun. Had the weather been better I'd have done it. Okay, enough with the excuses.
I hung back with my GF in the motorhome. We were hanging out waiting for our friends to come back from the race when I saw a wall of steam outside the window. The pressure relief valve blew!
I lost a ton of water by the time it was cool enough to try to seal back up. I got it to sort of seal up - at least enough to build water pressure again. There was just enough water for people to shower (I have an outside shower). I had to cycle the switch on the HW heater to keep it from overheating. Sometimes the lockout light would come on, sometimes not. I poked at my new, adjustable thermostat with a screwdriver and sometimes it would shut the flame off, sometimes not. I don't know what happened, but it worked when I first installed it.
I requested an exchange from the company I bought it from. In the meantime I ordered the original set of TCO switches. They were only $13. I need to replace the relief valve, too, because it's not sealing anymore.