Forum Discussion

Huskeyboy's avatar
Huskeyboy
Explorer
Jan 20, 2017

2007 Gulfsfream Conquest Floor problem

Hi, if this is in the wrong section I apologize. Got a new problem.

What is the basic construction of the floor in my 2007 Conquest 6319 Class C. Got a spongy spot I can't ignore anymore :(. When I pull up the linoleum and plywood what will I see under it? Styrofoam? Do I have metal or wood trusses?

Just trying to get an idea of what to expect construction wise.

Thanks! You guys are awesome
  • j-d's avatar
    j-d
    Explorer II
    I'd think this varies by manufacturer, but...

    Our Jayco Class C has a frame of rectangular (about 1"x2") steel, welded in a grid pattern. So in Michael's picture above, there would be lengthwise pieces spanning those crosswise beams. Styrofoam insulation inside the rectangles formed by the steel. OSB used as flooring on top, and a sheet metal skin across the bottom. Look up from the bottom and you see galvanized sheet metal. Then inside, the vinyl floor covering is on top of the OSB. I don't think the OSB is much thicker than 7/16" or maybe 1/2".

    Stud Finder is an interesting thought. If I thought I could cut the floor and put an access hatch over the in-tank fuel pump, I just might. But I would not want to cut the floor and find I was right over steel framing, or worse, here a lengthwise and crosswise frame joined.
  • I don't know about your MH, but we had a spongy spot on the floor of our 2006 HTT. It had an aluminum frame with not quite 16" centers, I think it was more like 14". On HTTs, the floors are designed as one piece and compression fit together for rigidity. Not sure if that is the same with Class C MHs or not. Under the vinyl flooring was a thin layer of luan glued to the Styrofoam that is snuggly fit between the framing and then another layer of luan under it.

    When I repaired our floor, I pulled back all the vinyl as far as I could and peeled up all the totally rotted wood. Then pulled up the Styrofoam. The luan under it seemed mostly dry. It appeared it was wet at one time, but it wasn't rotted, so I left it. I put new Styrofoam between the framing and then put 1/8' oak plywood on top of that.

    Below are photos of the damaged area and the start of the repair.

    -Michael













  • Took a stud finder to the floor to mark it out before I start cutting. I'll post lots of pics for the next guy that had to do this, didn't find many on here.