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GrouchyOldMan's avatar
GrouchyOldMan
Explorer II
Dec 04, 2017

A genuine Propane Puzzler

In the spirit of giving something back, I offer the following story of a weird problem my wife and I experienced on our first cold weather trip. I now know the answer and I wonder if anyone here can nail it?

We recently purchased a 2016 Coachmen Freelander 21QB in Virgina and we've been packing in as many trips as possible before the really cold New England weather shuts us down. We were caught a little by surprise when that November Polar Vortex swept down on us while we were visiting Gettysburg, VA. The nights got down to 12 degrees and our Little House was damned uncomfortable when we woke up at 2:00 am to find that the furnace had stopped working. I started preparing to go outside and do battle, but the Saintly Spouse calmed me down. Instead we threw on an extra blanket and snuggled close to get through the night.

In the morning I tried the stove to perk a pot of java and it worked fine. When I turned on the furnace it also came back to life as if nothing was wrong. Perplexed and ever the optimists, we tried to believe it was just a quirk. That still seemed plausible the next evening when the furnace obliged and kept the place cozy all evening. Early the next morning however we woke to a cold house again.

I plowed through a few hundred forum posts and youtube vids and came to the conclusion that the regulator was probably bad. Annoying in an almost new RV, but it's pretty well known that Forest River doesn't always use the highest quality components. I think the term of art is "Value Engineered." In any event I was lucky to find a nearby RV shop that had the correct replacement regulator and was willing to install it while we waited. We tested the fix by lighting up every propane appliance we had: genset, furnace, hot water, refer, even the stove and oven. Couldn't make it fail, must be all fixt. Cool beans.

No deal. Next night, on the road back to Cape Cod it got *really* cold and the furnace wouldn't even light up in the evening. Stranger yet, the stove worked fine, even the oven. The water heater lit up normally and I could hear the furnace trying to light, even getting flame but then going out. Then things got worse as even the stove top burners got really low. Finally, there was only enough gas to keep one burner barely burning.

Sheesh! New regulator, full propane tank, what the hell? I had read that propane could freeze up if there was a large volume running through the pigtail behind the regulator, so I pulled out the little electric space heater and when I held it up to the propane pigtail hose my wife reported that the stove flame immediately leapt back to normal size. We tried the furnace and voila! Too strange.

Our trip ended and I took the RV to our friendly dealer, Majors RV up in Bourne. Their "propane guy" David was out at the time but he called me back later that day and after patiently listening to the details, he nailed it in one shot.

I realize that this is a long winded story, but there are probably some expert propane folks on this forum and I thought I'd challenge you to diagnose this problem. I'm not going to provide any hints beyond the details above, but I'll check back here in a few days and see if anyone can solve this puzzler.

Cheers,

-Grouchy
  • WE HAVE A WINNER!

    Actually, two winners, The observant SaltiDawg shames me into acknowledging that this WAS actually a trick question; Gettysburg is in PA not VA (where we purchased our RV)!

    The grand prize however goes to our LPG guru ktmrfs who, in an admirable stepwise diagnosis, fingers Butane as the culprit.

    As it turned out, the original owner had taken his one and only vacation in the RV down to Florida and while there he filled my gas tank with Butane. Apparently this is a frequent practice down South where it doesn't freeze in winter. Butane is significantly cheaper than Propane, and even though it doesn't have the equivalent BTU output as Propane, it's "Good enuf" for most folks.

    When we bought the Freelander, it had almost a full tank so when we topped it off it only took a couple of pounds of Propane. If you think about it, the mix of Propane and Butane was the key to the puzzle because it created an intermittent failure that only showed up when it got below freezing and also after all the propane already "gasified" had been consumed by the appliances. The regulator of course had nothing to do with anything so now I have a spare reggy.

    The solution in the end raised another interesting topic, purging the tank of butane. There's a Big Red thingy on the bottom of my (built-in) propane tank labelled "Purge," but I have been cautioned never to touch it.

    I was advised to just turn on the furnace and let it run until the tank was empty.... it took three and a half days! When it was completely empty I put a couple of pounds of nice fresh Propane in the tank and all is well. The last time it froze here I sat out in the RV with the furnace blazing and watched the NE Patriots dominate the field in total comfort.

    So, thanks for playing everyone! All hail ktmrfs as the golden gawd of LPG wisdom.

    Cheers,

    -Grouchy
  • since the tanks were full, low temp shouldn't affect the draw and boiling issue. However, two things could be an issue, one is ice in the line. The other is that what you got was LPG liquified petroleum gas. Now LPG is not necessarily all propane. In some areas, especially in the summer it can have a fair amount of isobutane or butane in it to help keep the pressure down when the tanks are hot. Now drop the temp and you have a real problem. butane boils at somewhere just below freezing, not -40C, and the vapor pressure is also lower. so..... when it gets cold you can't draw much or for very long.

    So..... did you have a tank that was propane/butane mix? Or was it ice in the line.
  • GrouchyOldMan wrote:
    ... We were caught a little by surprise when that November Polar Vortex swept down on us while we were visiting Gettysburg, VA. ...


    It's a trick question? No Gettysburg in VA. :B
  • I recently had a tech out to show me how to operate my new propane powered fireplace. Friendly old timer sort of guy who liked to spread his knowledge.

    Basically liquid propane boils, thereby producing vapor that your appliances burn. At colder temperatures, it isn’t boiling as vigorously as it does at higher temperatures, so there isn’t enough vapor being produced to feed your appliances/furnace.
  • You guys are good, but that's not the answer. Let's let this simmer for awhile and see if anyone else gets it.

    Thanks,

    -Grouchy
    PS, TurnPage: no electrical problem, Furnace fan ran and the igniter actually lit a flame, it just died out after a few secs.
  • 2oldman wrote:
    Ice in pigtail would not allow enough flow for furnace, but other things ok.


    +2 Moisture somewhere solidified.
  • I'll venture away from the propane as the issue and speculate that the battery wasn't cutting the mustard.
  • Ice in pigtail would not allow enough flow for furnace, but other things ok.

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